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KITO CB005, Руководство владельца/оператора и инструкции по безопасности

KITO CB005 - это надежный и безопасный оборудование для подъема грузов. Перед использованием обязательно прочтите Руководство по эксплуатации и инструкции по технике безопасности. Скачайте этот бесплатный мануал с manualshive.com и ознакомьтесь с правильным использованием вашего оборудования.

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29 

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WLL (t) 

Fig. 

No. 

Part No. 

Part name 

No. 

per 

hoist 

0.5 1 1.5 3  2 

   

1 

1001 

Top hook set 

1 

C1FA005-1001 C1FA010-1001  C2FA015-1001 

———————— 

C3BA0200-1001 

   

2 

1071 

Hook latch assembly 

1 

C3BA005-1071 C1FA005-1071  C1FA010-1071 

———————— 

C1FA015-1071 

   

* 

Suspender for TSP005 1 

T5PC005-9004 —————————————————————————————————— 

   

* 

Suspender for TSG010 1 

T5GC010-9004 ———————————————————————— 

   

3 

* Suspender 

1  ———————————————— 

T5GC020-9004 ———————— T5GC020-9004 

 

 

4 

163 

Top 

pin 

1 

C3BA005-9163 

C3BA010-9163 C3BA015-9163 C3BA020-9163 

  

5 

198 

Split pin  

1 

J1PW01-030018 

J1PW01-030025 

  

6 

1021 

Bottom hook set 

1 

C3BA005-1021 C3BA010-1021  C3BA015-1021 

———————— 

C3BA020-1021 

   

7 

1071 

Hook latch assembly 

1 

C3BA005-1071 C1FA005-1071  C1FA010-1071 

———————— 

C1FA015-1071 

  

8 

41 

Chain pin 

1 

C3BA005-9041 

C3BA010-9041 C3BA015-9041 

———————— 

C3BA020-9041 

  

9 

49 

Slotted nut 

1 

C3BA005-9049 

C3BA010-9049 C3BA010-9049 

———————— 

C3BA020-9049 

   10 

96 

Split pin  

1 

J1PW01-016010 

J1PW01-020012 

J1PW01-020012 

———————— 

J1PW01-020014 

    11 

5101 (1) 

Side plate A assembly 

1 

C3BA005-5101 

C3BA010-5101 

C3BA015-5101 

C3BA020-5101 

    12 

806 

Name plate F 

1 

C3BA005-9806 

    13 

5102 (1) 

Side plate B assembly 

1 

C3BA005-5102 

C3BA005-5102 

C3BA015-5102 

C3BA025-5102 

 

 

14 

116 

Load 

sheave 

1 

C3BA005-9116 

C3BA010-9116 C3BA015-9116 C3BA020-9116 

   15 

140 

Ball bearing 

1 

J1GR002-06006 

J1GR002-06007 

   16 

145 

Ball bearing 

1 

J1GR002-06005 

J1GR002-06006 

 

 

17 

111 

(1) 

Pinion 

1 

C3BA005-9111 

C3BA010-9111 C3BA015-9111 C3BA020-9111 

 

 18 

130 

Roller 

bearing 

1 

C3BA005-9130 

C3BA020-9130 

   19 

118 

Snap ring 

1 

C3BA005-9118 

C3BA020-9118 

 

 

20 

161 

Guide 

roller 

2 

C3BA005-9161 C3BA010-9161 C3BA015-9161 

C3BA020-9161 

 

 

21 

162 

Stripper 

1 

C3BA005-9162 

C3BA010-9162 C3BA015-9162 C3BA020-9162 

 

 

22 

176 

Anchorage 

1 

C3BA005-9176 

C3BA010-9176 C3BA015-9176 C3BA020-9176 

 

 

23 

177 

Stopper 

pin 

1 

C3BA005-9177 

C3BA010-9177 C3BA015-9177 C3BA020-9177 

   24 

196 

Splint pin 

1 

J1PW01-020012 

J1PW01-025015 

 

 

25 

114 

Load 

gear 

 

1 

C3BA005-9114 

C3BA010-9114 C3BA015-9114 C3BA020-9114 

   26 

117 

Snap ring 

1 

J1SS000-00022 

J1SS000-00028 

C3BA005-5122 

C3BA010-5122 C3BA015-5122 C3BA020-5122 

    27 

5112 (1) 

Gear #2 assembly 

(3) 

1 2 

2 

2 

   28 

135 

Ball bearing 

1 

J1GR002-6200 

J1GR002-06201 

    29 

6103 

Gear case assembly 

1 

C3BA005-6103 

C3BA010-6103 

C3BA015-6103 

C3BA020-6103 

    30 

800 (1) 

Name plate B with rivets 

1 

C3BG005-9800 C3BG010-9800  C3BG015-9800 ————————  C3BG020-9800 

   31 

181 

Nut 

3 

J1NA001-20080 

J1NA001-20100 

   32 

186 

Spring washer 

3 

J1WS011-20080 

J1WS011-20100 

    33 

5179 

Pawl spring set (A & B) (2)   

1 

C3BA005-5179 

   34 

155 

Pawl 

1 

C3BA005-9155 

   35 

157 

Snap ring 

1 

J1SS000-00010 

    36 

153 (1) 

Friction disc 

1 

C3BA005-9153 

C3BA020-9153 

    37 

151 (1) 

Friction plate 

2 

C3BA005-9151 

C3BA020-9151 

    38 

152 (1) 

Ratchet disc 

1 

C3BA005-9152 

C3BA005-9152 

   39 

154 (1) 

Bushing 

1 

C3BA005-9154 

C3BA020-9154 

    40 

115 (1) 

Hand wheel 

1 

C3BA005-9115 

C3BA015-9115 

C3BA020-9115 

   41 

159 

Wheel stopper 

1 

C1FA005-9159 

C1FA015-9159 

   42 

167 

Wheel stopper pin 

1 

C3BA005-9167 

   43 

199 

Split pin 

1 

J1PW01-020008 

   44 

5171 

Wheel cover assembly 

1 C3BA005-5171 

C3BA015-5171 C3BA020-5171 

   45 

182 

Nut 

3 

J1NA001-20080 

   46 

187 

Spring washer 

3 

J1WS011-20080 

   47 

841 

Load chain 

1 

K7UN050-00000 

K7UN063-00000 

K7UN071-00000 

K7UN080-00000 

   48 

842 

Hand chain 

1 

K7NA050-00000 

   49 

931 

Warning tag 

1 

ER1BS9686 

    50 

45 

Chain stopper link 

1 

L5BA032-9045 

   51 

164 

End pin 

1 —————————————————————————————————————————————— 

   52 

197 

Split pin 

1 

—————————————————————————————————————————————— 

   53 

176 

Cross guide 

1 

—————————————————————————————————————————————— 

   115 

158 

Washer 

1 

C3BG005-9158 

Notes: * See trolley part lists. 

(1) When ordering replacement part, use the symbol M3B in place of M3 for 2.5t, 5t and larger types, because there are no interchangeability. 
(2) Pawl spring A and B must be used as a set. 
(3) Each number in "WLL" columns is No. per hoist. 

Remark:  Every part quantity becomes twice of the number in the column "parts per hoist" for 20t hoist. 

 

Содержание CB005

Страница 1: ...9409 10MCE OWNER S OPERATOR S MANUAL AND SAFETY INSTRUCTIONS FOR KITO MANUAL CHAIN HOIST M3SERIES ALWAYS SAVE THIS BOOK FOR FUTURE REFERENCE Original Instruction Issued January 2010 Revised August 20...

Страница 2: ...e of hoist operation 7 6 2 Safety working environment 7 6 3 Operation 7 6 4 Hoist storage 7 6 5 Optional overload limiter 8 7 INSPECTION 9 7 1 Outline 9 7 2 Daily inspection 9 7 3 Periodic inspection...

Страница 3: ...re injury The safety factor of the lever hoist is 4 1 The hoist may lift and hold a load more than the rated load check that the structure for mounting the chain hoist has sufficient strength Fix the...

Страница 4: ...n please contact KITO Corporation or your authorized KITO dealer 4 2 Safety instructions 4 2 1 Before use ALWAYS be sure to wear the proper clothing and personal protective equipment when using and op...

Страница 5: ...ance engineers ALWAYS when inspecting and repairing be sure to indicate INSPECTION and carry out without lifting a load NEVER operate a hoist unless the load is centered under the hoist NEVER use the...

Страница 6: ...the manufacturer or your dealer if you plan to use a hoist in an excessively corrosive environment saltwater sea air and or acid explosive environment or other corrosive compounds etc NEVER use a hoi...

Страница 7: ...5 5 MAIN SPECIFICATIONS 0 5 to 2 5 t 3 to 5 t 7 5 t 10 t 20 t...

Страница 8: ...ad 1m This device was tested on the required static and dynamic test provided the European standard EN13157 Dimensions Code WLL t Min distance between hooks C mm a mm b mm d mm e mm f mm g mm h mm k m...

Страница 9: ...ot to be caught in a chain idle sheave or other moving parts 1 Face the hand chain wheel side of the hoist 2 To raise the load pull hand chain clockwise 3 To lower the load pull hand chain countercloc...

Страница 10: ...hanism which is concentrically equipped on pinion shaft between hand chain wheel and mechanical brake Fig 5 2 Overload limiter Note When the overload limiter operates the maximum load to the product i...

Страница 11: ...er condition Replace the latch or hook 3 Hook Check visually The openings of the top and bottom hooks shall not be too wide Replace the hook Check visually No wear deformation or damage Replace the ho...

Страница 12: ...urchase with slide calipers No deformation comparing with original shape at time of purchase Replace the hook Check visually Twist shall not be large enough to detect visually Replace the hook 2 Wear...

Страница 13: ...of five chain links and check that the maximum length does not exceed value shown in table below Replace the chain 2 Rust flaw deformation Check visually No obvious rust Apply oil as necessary Remove...

Страница 14: ...hanism Overhaul and check 1 Flaw on brake surface 37 38 39 Check visually No flaw due to scratching or gouging by foreign matter Replace the part 2 Flaw on friction disc 36 Check visually No flaw due...

Страница 15: ...atchet disc 38 Check visually The tooth wear shall not be more than1 5 mm Replace the part Check visually No rust Replace the part Lifting system 1 Wear and deformation of load sheave 14 Check visuall...

Страница 16: ...Deformation of top pin hole Check visually Hole shall not be oval Replace the part 2 Slack stay bolt restraint Tap No slack is permitted Replace the side plate Miscellaneous 1 Deformation of stripper...

Страница 17: ...o not drag or throw the chain hoist when carrying Never apply oil to the braking part Wipe off dust and moisture and apply oil to the neck of hook and the load chain Storage When not in use ensure tha...

Страница 18: ...to 32 To disassemble or reassemble the hoist prepare for the following tools External snap ring plier Internal snap ring plier Wrenches 10mm 12mm 13mm 14mm 17mm 19mm Pliers Plastic hammer Overhaul pro...

Страница 19: ...the top hook 1 from the side plate A 11 and B 13 12 Put a hoist with gear case side or name plate side up 13 Unscrew three nuts 31 with the spring washers 32 fixing the gear case 29 remove the gear c...

Страница 20: ...ed 2 Put the side plate A 11 with a brake cover side down and insert the ball bearing 15 with a snap ring side up into the side plate A Grease the balls of ball bearing shown in the side plate A 3 Ins...

Страница 21: ...load sheave 14 and fix it with a snap ring 26 ALWAYS make sure the snap ring is completely set at the bottom of the groove 8 Grease the two gear 2 27 the load gear 25 and the gear of the pinion 17 Pu...

Страница 22: ...case 29 to the side plate B 13 and fix them with the three spring washers 32 and nuts 31 11 Place the top hook 1 between the side plate A 11 and B 13 Then insert top pin 4 and fix it with the split p...

Страница 23: ...he load sheave Pull it out between the right guide roller no load side and the load sheave For 10t or larger types pass the no load end of the chain through the cross guide 53 It is recommended for th...

Страница 24: ...r 10t and smaller types Connect the no load end of the load chain 47 to end pin 51 which is to be inserted from gear case 29 side Use a split pin 52 to secure the end pin Fix stoppers 114 to the ninth...

Страница 25: ...sc Make sure that the pawl meshes with the ratchet disc properly NEVER apply oil since the brake is dry type Wipe out thoroughly any oil and dirt on the brake The gear of the ratchet disc should point...

Страница 26: ...te A 11 and fix them with the spring washers 45 and the nuts 46 22 Insert the other end of the load chain 47 to the bottom hook 6 and fix them with the chain pin 8 slotted nut 9 and split pin 10 ALWAY...

Страница 27: ...ing Unless maintenance is performed regularly greased parts will dry resulting in wear and damage and improper meshing of gears Disassemble and replace the pinion gear 2 load gear gear case slide plat...

Страница 28: ...TO s sole liability and purchaser s exclusive remedy under this warranty KITO shall not be responsible for any other claims arising out of the purchase and use of KITO s Products regardless of whether...

Страница 29: ...27 11 PARTS LIST When ordering replacement parts please specify WLL Fig No part No part name and quantity...

Страница 30: ...28 Additional parts for 3t and larger types The Chain pin of 10t model is located on top yoke to connect the Load chain 71 2 to 15t 3t 5t 20t...

Страница 31: ...015 9177 C3BA020 9177 24 196 Splint pin 1 J1PW01 020012 J1PW01 025015 25 114 Load gear 1 C3BA005 9114 C3BA010 9114 C3BA015 9114 C3BA020 9114 26 117 Snap ring 1 J1SS000 00022 J1SS000 00028 C3BA005 5122...

Страница 32: ...1GR002 06201 29 6103 Gear case assembly 1 C3BA025 6103 30 800 1 Name plate B with rivets 1 C3BG025 9800 31 181 Nut 3 J1NA001 20120 32 186 Spring washer 3 J1WS011 20120 33 179 Pawl spring A B 2 2 C3BA0...

Страница 33: ...ssembly 3 1 1 1 1 3 3 81 1052 Idle sheave assembly 2 C3BA100 1052 5053 Shaft assembly 1 C3BA030 5053 C3BA050 5053 C3BA050 5053 82 5054 Bottom shaft assembly 1 C3BA100 5054 83 2031 Bottom yoke 2 C3BA03...

Страница 34: ...C3YA010 1111 C3YA015 1111 C3YA020 1111 C3YA025 1111 2 111 Pinion 1 C3YA005 9111 C3YA010 9111 C3YA015 9111 C3YA020 9111 C3YA025 9111 Note When ordering replacement part use the symbol M3B in place of M...

Страница 35: ...th the following EC directives and standards EC directives Machinery Directive 2006 42 EC Harmonized standards EN ISO 12100 1 and EN ISO 12100 2 Safety of machinery EN 818 7 2002 A1 2008 Short link ch...

Страница 36: ...AX 49 0 211 528009 59 E mail info kito europe eu URL http www kito net KITO corporation Tokyo Head office SHINJUKU NS Building 9F 2 4 1 Nishi Shinjuku Shinjuku ku Tokyo 163 0809 Japan URL http www kit...

Страница 37: ......

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