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SF350-22 

© MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006

Reassembly of the SuperFlow® 350 Demand Regulator

 

SuperFlow® 350 Regulator

regulator and a second one has accidentally 

been installed. If this is the case, the second 

washer must be removed. 

C) The regulator body has never been prop-

erly serviced and there is corrosion inside 

the body, making proper inlet valve travel 

impossible.

5) Check the free play at the lever. The lever 

should have between 

1/16

1/8

 inch (1.5-3.0 mm) 

play. If adjustment is necessary, adjust using the 

alternate tools previously listed.

B

 

WARNING

The lock nut must not be loosened 

more than 

1/8

 turn to lower the height 

of the lever. If more adjustment is nec-

essary the lever should be bent down-

ward. If the lock nut is loosened more 

than 

1/8

 turn the lever will not have 

enough travel for proper flow rates.

B

 

WARNING

The lock nut must always be replaced 

if removed from the inlet valve. The 

plastic material that locks the nut is 

not designed for multiple reuse. If the 

nut comes loose during a dive the 

regulator would free flow heavily. In 

the situation where the diver is using 

bottled breathing gas this would result 

in a rapid consumption of breathing 

gas.

Alternate method: If a KMDSI P/N 525-620 

tool kit is not avail able, a small jeweler’s screw-

driver or metal scribe can be inserted in the slot 

on the end of the inlet valve to keep it from rotat-

ing, and needle nose pliers may be used to rotate 

the lock nut. While holding the slot of the inlet 

valve to prevent rotation, carefully rotate the nut 

“In” (clockwise to remove lever play and “Out” 

(counterclockwise) to increase lever play. 

Only turn the adjustment nut 

1/8

 turn at a time. 

Depress the lever momentarily after each adjust-

ment and observe the lever play. It may be nec-

essary to complete this procedure several times, 

as the procedure requires estimating the proper 

position of the nut. If the regulator free flow does 

not stop after this procedure, refer to regulator 

disassembly and cleaning sections of this man-

ual.

6) When adjustment is complete, place the dia-

phragm and cover in place, and press tightly 

down on the cover to simulate the action of the 

clamp.

Press the cover over the diaphragm.

NOTE: (Reference, instructions following) Before 

bending the lever, double check the adjustments. 

The lever rarely requires bending. Usually levers 

require bending only when improperly serviced, 

or if damaged during disassembly.

7) With the cover pressed tight against the dia-

phragm, if the regulator starts to free flow, the 

lever may need to be bent down slightly. If the 

regulator  does  not  free  flow,  slowly  depress  the 

purge  button  until  a  slight  free  flow  develops. 

The purge button should depress no further than 

1/8

 inch (3.0 mm) before the regulator develops a 

flow. 

If the regulator does not develop a slight free flow 

when the purge button is depressed in 

1/8

 inch (3.0 

mm), then the lever will require slight upward 

bending. 

8) Install the clamp and clamp screw. Tighten 

the screw to the correct torque (see appendix for 

torque specifications).

9) Again, press on the purge button in the cover. 

It must have 

1/16

 inch (1.5 mm) minimum and 

1/8

 

inch (3.0 mm) maximum free travel before it con-

tacts the diaphragm. If there is more than 

1/8

 inch 

(3.0 mm) travel, the lever must be bent upward, 

per "1.7.1 Tuning the SuperFlow

®

 350 Regulator" 

Содержание SuperFlow 350 Regulator

Страница 1: ...emand Regulator Removal from Helmet or Mask SF350 9 1 4 SuperFlow 350 Regulator Disassembly SF350 11 1 5 Inspection of SuperFlow 350 Demand Regulator Parts SF350 12 1 6 Cleaning SuperFlow 350 Regulato...

Страница 2: ...3 Remove the microphone from the oral nasal mask then remove the oral nasal mask from the helmet 4 Remove the oral nasal valve and body Remove the microphone so you can remove the oral nasal mask 5 U...

Страница 3: ...See 1 3 General Cleaning Inspec tion Procedures on page GENPRE 4 for detailed sanitization instructions 1 1 3 Post Dive Reassembly 1 Wipe clean the surfaces where the parts will fit make sure all part...

Страница 4: ...lmet is not maintained or adjusted properly The demand regulator must receive regular maintenance to assure the best performance possible However in the event the demand regulator is damaged there is...

Страница 5: ...n travels less than 1 16 or greater than 1 8 before free flow is heard the de mand regulator requires internal adjustment per 1 7 1 Tuning the SuperFlow 350 Regulator on page SF350 19 1 2 3 Inspection...

Страница 6: ...the retaining clamp surfaces 1 2 4 SuperFlow 350 Demand Regulator Bias Adjustment Servicing Demand Regulator on the Helmet NOTE This procedure should be used when re placing the O ring on the adjustm...

Страница 7: ...the wood block allowing the roll pin to be driven into the hole 5 Remove the adjustment knob the washer and O ring NOTE If the spacer and the spring set are stuck this could indicate corrosion or pos...

Страница 8: ...et valve holder from the regulator tool kit to accurately align these holes Using a small hammer drive the retaining pin back into place until it is flush with the sur face of the adjustment knob 5 Sc...

Страница 9: ...50 Regulator Disassembly Tools required 1 4 inch Flat Blade Screwdriver on Torque Wrench 7 8 inch Open end Attachment on Torque Wrench 3 4 inch Open end Attachment on Torque Wrench 3 32 inch Punch 7 8...

Страница 10: ...the retaining pin to be driven into the hole 8 Remove the inlet nipple from the regulator body The O ring should be replaced if a sched uled overhaul is being performed 9 Place the castle wrench in t...

Страница 11: ...g on adjustment shaft washer on the adjustment shaft A rebuild kit is available for replacement parts Part 525 309 or order the Soft Goods Kit appropriate for your model helmet mask If any parts show...

Страница 12: ...a of the inlet valve assembly then using a clean cloth wipe all excess silicone from the valve assembly It will take approximately 12 hours for full cure of the silicone NOTE After the silicone has co...

Страница 13: ...with hard metal components could scratch the plated surfaces Use care not to scratch the metal surfaces with the end of the tube brush Use a soft nylon brush on all other surfaces After cleaning rins...

Страница 14: ...ere with the operation of the ex haust valve 3 Install the new exhaust valve into the regu lator and trim off any excess stem that may in terfere with the movement of the lever or inlet valve The exha...

Страница 15: ...e screws that secure them There is also a good possibility that the clamp will come off of the whisker reducing the effectiveness of the exhaust system in keeping the breathing system dry B WARNING If...

Страница 16: ...er In stall the piston spring set and spacer into the adjustment tube of the regulator body sequence as shown in the blow apart drawing 11 For the adjustment shaft lightly lubricate the new O ring the...

Страница 17: ...n or marks made when the parts were dis assembled B WARNING The exhaust valve inserts must be installed in the correct orientation in the Tri Quad Valve exhaust main body If the inserts are installed...

Страница 18: ...rboard whiskers should align with the whisker covering the main body so that the parting lines are in alignment except in the SL 27 helmet where the parting lines on the bottom of the whiskers should...

Страница 19: ...ide block see Torque Specs on page APNDX 19 for correct torque 27 Attach the whisker to each side of the face port retainer using the screws zinc anodes or kidney plates and spacers use Loctite 222 Us...

Страница 20: ...assembly 9 There must be 1 16 inch 1 5 mm to 1 8 inch 3 0 mm of free travel before the purge button actu ates resulting in a slight flow of gas If a slight flow of gas develops with the purge button d...

Страница 21: ...ure Demand Reg ulator Test for Correct Adjustment Fully Assembled If adjustment is necessary after completing the demand regulator test 1 2 4 SuperFlow 350 Demand Regulator Bias Adjustment Servicing D...

Страница 22: ...ockwise to remove lever play and Out counterclockwise to increase lever play Only turn the adjustment nut 1 8 turn at a time Depress the lever momentarily after each adjust ment and observe the lever...

Страница 23: ...sure that it is removed without any valve mate rial left inside the regulator NOTE Before installing the new exhaust valve ensure the spokes holding the valve are smooth even and not bent The exhaust...

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