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012696  GL0011P-07 

– Installation Guidelines for BioDisc BA, BAx, BB & NB Units 

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HEALTH AND SAFETY 

These warnings are provided in the interest of safety. You must read them carefully before installing or using the 
equipment. 

It is important that this document is retained with the equipment for future reference. Should the equipment be 
transferred to a new owner, always ensure that all relevant documents are supplied in order that the new owner can 
become acquainted with the functioning of the equipment and the relevant warnings. 

Installation should only be carried out by a suitably experienced contractor, following the guidelines supplied with the 
equipment. 

The unit should

 have a Pre-Service Agreement Inspection

 by an approved engineer. Contact Kingspan. 

We recommend the use of a dust mask and gloves when cutting GRP components. 

A qualified electrician should carry out electrical work.  

Sewage and sewage effluent can carry micro-organisms harmful to human health. Any person carrying out maintenance 
on the equipment should wear suitable protective clothing, including gloves. Good hygiene practice should also be 
observed. 

Covers must be kept locked. 

Observe all hazard labels and take appropriate action to avoid exposure to the risks indicated. 

The correct on-going maintenance is essential for the proper operation of the equipment. Service contracts are available 
and recommended. Please contact Kingspan for details of your local service provider. 

Should you wish to inspect the operation of the equipment, please observe all necessary precautions, including those 
listed below, which apply to maintenance procedures. 

BioDisc units contain rotating machinery and associated drive belts. 

Ensure that you are familiar with the safe working areas and accesses. 

Ensure that the working area is adequately lit. 

The power supply to the equipment must be isolated at the control panel(s) before lifting the covers. Where a specific 
maintenance procedure requires the equipment to be running with the covers off, all care must be taken to avoid contact 
with moving parts and electrical components or conductors. Drive guards must be replaced and secured if removed 
during maintenance. 

Once power has been isolated, the control panel must be kept locked shut to avoid accidental re-connection whilst work 
or inspection is being carried out. 

Use only the designated access walkways. Do not walk on the cover or deep well safety mesh(es) 

Take care to maintain correct posture, particularly when lifting. Use appropriate lifting equipment when necessary. Keep 
proper footing and balance at all times. Avoid any sharp edges.  

Desludging should be carried out by a licensed waste disposal contractor holding the relevant permits to transport and 
dispose of sewage sludge. The contractor must refer to the desludge instructions in the Operating Handbook, a copy of 
the instructions is fastened under the covers. 

BioDisc is the registered trademark of Kingspan Environmental 

Содержание BioDisc BA

Страница 1: ...ical connection or if there is no power available to operate the unit then the motor with gearbox must be removed and stored in a dry environment The motor keeps dry by generating its own heat when op...

Страница 2: ...d recommended Please contact Kingspan for details of your local service provider Should you wish to inspect the operation of the equipment please observe all necessary precautions including those list...

Страница 3: ...shire HP22 5EW United Kingdom 07 EN 12566 3 BA BF BioDisc Hydraulic daily load 1 2m day 10m day Material GRP Glass Reinforced Plastic Watertightness water test Pass Structural Calculation Pass Treatme...

Страница 4: ...4 2 Mounting Frame Installation where applicable 10 4 3 Installation of Control Panel 10 4 4 Installation of Integral Discharge Pump where applicable 11 4 5 Installation of Sludge Return Pump where ap...

Страница 5: ...owing points should be considered before installation of the equipment 1 3 2 The discharge must have the consent of the relevant Environmental Regulator 1 3 3 The installation should have Planning and...

Страница 6: ...table selection of the cable is the responsibility of the installing electrician Full Load Current Amps BA BAx BB NB Motor 240 volt single phase 0 52 0 52 0 52 0 52 415 volt three phase 0 22 0 22 0 22...

Страница 7: ...of the unit contains this copy of the Installation Guidelines and a cover key 2 2 2 Excavate a hole of sufficient length and width to accommodate the unit and a minimum of 150mm concrete surround and...

Страница 8: ...red Cable supply to control panel Customer Supply Inlet Pipe Outlet Effluent to Soakaway Ditch Stream etc via Sample Chamber if fitted Control Panel Refer to Section 6 for position G L 450mm Inlet Inv...

Страница 9: ...l as described in Section 3 2 4 6 Continue to back fill with concrete wet site or free flowing granular material dry site up to ground level The finished surface should be 95 mm minimum lower than the...

Страница 10: ...et 4 2 2 Allow 350mm minimum clearance from finished ground level to the bottom of the panel 4 3 Installation of Control Panel Figure 1 Control Panel 4 3 1 Remove the four screws on the front of the p...

Страница 11: ...applicable 4 5 1 Using a suitable M20 gland feed the integral discharge pump power cable through Gland Hole 3 Figure 1 and terminate to connection 3 4 TB2 following the guide on Table 2 4 5 2 Set the...

Страница 12: ...crewdriver push switch 10 to the ON position 4 8 Installation of High Level Alarm where applicable 4 8 1 Remove the link in the terminal blocks between connections 11 12 TB6 before inserting cables Us...

Страница 13: ...owing the procedure in the Owners Handbook and leave the unit running even if there is no sewage being fed into the plant 7 1 4 If the unit has been installed with no operational power supply then rem...

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