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CP Series Technical Manual 

Page - 16 

Installation 

December 15, 2004 

  

Rev. 

Kinetico Softener Installation CP 208 – CP 216 

1. 

Determine location to install equipment. Make sure that the unit will be on a flat surface. Test the 
water to confirm unit is properly sized for installation. If sand/silt or turbidity is present, a separate 
prefilter should be installed.  

 

A ladder should be used for all work over head that would be 
beyond your natural reach. If working continuously at a 
height of six feet or more, the appropriate safety devices 
must be employed. 

 
2. 

FOR MODEL CP 213 & CP 216 MEDIA INSTALLATION: 
(Note: the CP 208 and CP 210 units are already filled) 
a)  Remove module and remote base from media tanks. 
b)  Properly cover the distributor tubes to prevent media from getting inside. 
c)  For the Model CP 213, place 25 lbs. or 0.25 ft

3

 of gravel into each tank.  For the Model CP 216, 

place 75 lbs. or .75 ft

of gravel into each tank. 

d)  For the Model CP 213, place 2.5 ft

3  

(2 ½ bags) of high capacity resin into each tank. (This should 

leave 17" of freeboard.)  For the Model CP 216, place 4.0 ft

(4 bags) of high capacity resin into 

each tank.  

e)  Remove covering from distributor tubes, and replace the module and remote base onto tanks.  

Note: the CP 216 has an adapter with distributor that must first thread onto the tank before the 
module is installed. 

 

 

 

Verify installation complies with state and local plumbing 
codes before continuing. 

     
3. 

Install with by-pass valving. Note the inlet and outlet arrows on valve 
head. 

 
4. 

Connect the inlet/outlet adapters leading to the softener using the proper 
size plumbing. Plumb as necessary to accommodate the by-pass valve 
and to complete the installation. 

 

A scorch pad must be used to protect any surface that may be 
exposed to a torch flame or excessive heat. 
 
When installing a plastic component in line, it is recommended 
that grounding straps be put in place before the lines are 
actually cut to ensure that the ground is never broken. 
 
Do not solder brass adapters while inserted in the module 
main base.  Damage to the plastic and rubber parts may 
result due to the heat.  Also, the materials used in the 
soldering process may attack certain types of plastics. Care 
should be taken during the installation process to assure that 
solder and flux do not come in contact with media tanks, the 
control module and related plastic components. 
     
Proper ventilation must be provided when using PVC cleaner 
or glue. 

 

Loose clothing (ie.- shirt tails, sleeves, etc.) should not be 
worn or should be addressed before using a torch for 
soldering or a drill for drilling. 

 

Содержание CP 213s OD

Страница 1: ...Models CP 208s OD CP 208r OD CP 210s OD CP 210r OD CP 213s OD CP 213r OD CP 216s OD CP 216r OD Technical Manual Commercial Plus Series...

Страница 2: ...c Indicator 11 Levels Two Six 11 Additional System Components 12 Brine Tanks 13 3 0 Installation Getting Started 14 Pre installation Review 15 Kinetico CP 208 216 Installation 16 Brine Tank Adjustment...

Страница 3: ...ceded by this icon Using these specific tools will minimize time and effort Not using the proper tool may result in damage to this equipment its surroundings or even physical harm If there are any add...

Страница 4: ...11703 CP 210s OD Commercial Plus Softener 10x54 Tanks Overdrive No Brine Tank 11705 CP 210S OD Commercial Plus Softener 10x54 Tanks EMPTY 11376 CP 210r OD CP Softener 10x54 Tanks Remote Start System...

Страница 5: ...3 8 137 4 8 2 2 2 2 2 2 2 2 3 3 3 3 7 120 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 103 3 6 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 5 86 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 68 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1...

Страница 6: ...14 2 3 3 3 3 3 3 3 3 3 3 23 393 13 6 3 3 3 3 3 3 3 3 3 3 22 376 13 2 3 3 3 3 3 3 3 3 3 21 359 12 4 2 2 2 2 3 3 3 3 3 3 20 342 11 8 2 2 2 2 2 2 3 3 3 3 19 325 11 2 2 2 2 2 2 2 2 2 2 3 18 308 10 6 2 2...

Страница 7: ...3 4 4 16 274 9 5 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 15 257 8 9 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 14 239 8 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 13 222 7 7 2 2 2 2 2 2 2 2...

Страница 8: ...4 4 4 17 291 10 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 16 274 9 5 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 15 257 8 9 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3...

Страница 9: ...ly accurate and wide range of flow metering capability If an alternative nozzle is used a different meter volume per 360 on the water meter will result To estimate this new volume use the Meter Ratio...

Страница 10: ...eration turbine in the regeneration chamber As the regeneration turbine spins it drives the regeneration drive pawl which advances the control disc Jet Regeneration During the regeneration water is us...

Страница 11: ...eration cycle All of the other valves are pairs one set for the Remote Tank and one set for the Main Tank For each media tank there is an Inlet Outlet Drain and Check Stem valve also a down flow rinse...

Страница 12: ...so prevents resin from backwashing out of the tanks Riser Tube A riser tube is used to connect the lower distributor to the control valve The riser tube is 1 0 in diameter Distributors The lower distr...

Страница 13: ...place the need for multiple brine tanks when installing multiple units in parallel The Central Brining System has features similar to the independent brine tanks however to accommodate multiple system...

Страница 14: ...essure of 25 psi This minimum pressure must be maintained to the system at all times Should the pressure fluctuate below this level a booster pump may be required Do not use on water pressure that exc...

Страница 15: ...uipment VERY IMPORTANT Where a brine drum overflow could cause damage a 1 2 I D overflow line must be installed on the barbed fitting on drum and connected to a drain Make sure the drain is not higher...

Страница 16: ...e and remote base onto tanks Note the CP 216 has an adapter with distributor that must first thread onto the tank before the module is installed Verify installation complies with state and local plumb...

Страница 17: ...etup of drain line air gaps 9 Run a drain line to the discharge point FOLLOW STATE AND LOCAL CODES Before connecting unit check for any obstructions or kinks Apply Teflon tape to pipe threads on side...

Страница 18: ...adjuster tube at setting M Float Cup Setting The float cup is set by adjusting its height above the bottom of the brine valve assembly By removing the brine valve assembly and resting it on a flat su...

Страница 19: ...leaning additives is recommended 12 Open the inlet valve and the allow tanks to fill slowly with water Water will run at the drain until unit is full and pressurized 13 With the unit in service and un...

Страница 20: ...ssembly into brine well Mount valve to tank through hole in brine well 8 Assemble tube to nipple fitting Part 4761 to nipple Part 3406 through hole in brine wall 9 Connect spray tube Part 3431 to fitt...

Страница 21: ...has changed and if the correct meter disc was installed originally Test water at the brine fitting while water is running to determine if the softener is producing soft water Is there really a proble...

Страница 22: ...sure the water captured in the bucket The approximate metering rate for all models is shown below CP Softeners Model Number CP 208s CP 208s OD CP 210s CP 210s OD CP 213s OD CP 216s OD Gallons Tooth 12...

Страница 23: ...a leak somewhere in the house 8 Measure water pressure Low water pressure can cause hard water and or salty water Measure the water pressure 1 Adapt a pressure gauge to the brine fitting port on level...

Страница 24: ...occur Measure the drip rate There should be less than 5 ml of water collected in 22 seconds Is the drain running or dripping excessively in the service positions Solving the Problem Having run throug...

Страница 25: ...isc See number 1 above Replace regeneration start pawl Replace control disc 3 No vacuum in brine position Check stems missing or not working correctly Plugged venturi Plugged backwash flow control Plu...

Страница 26: ...Level 3 venturi throat and molded venturi nozzle Do not use a paper clip Remove and clean brine elbow screen Frequent Regeneration Problem Reason Solution 1 The customer does not understand Kinetico u...

Страница 27: ...brine may not rinse out completely The prefilter cartridge is plugged Test the outlet pressure with the unit in backwash and one faucet at high flow Measure the pressure by placing a gauge on the brin...

Страница 28: ...aw water Set the brine valve for current raw water conditions 4 The iron may be ferric iron Ferric iron is not removable by ion exchange The iron may be finer than the micron rating of the installed p...

Страница 29: ...eign matter under the seals will not allow them to seat properly Disassemble and remove the foreign matter from seals 4 Low water pressure If the water pressure is less than 15 psi CP208 210 or 25 psi...

Страница 30: ...off an odor of rotten eggs Remove this rod from the hot water heater An alternative rod may be installed Leaks Problem Reason Solution 1 Water leaks from any of the assembly levels Main Valve screws a...

Страница 31: ...n the plumbing and fix them Identify and replace the faulty part s Unit Sticks in Cycle Problem Reason Solution 1 The unit sticks in regeneration or backwash cycle The regeneration flow path is plugge...

Страница 32: ...1509 Disc 7 1510 Disc 8 1511 Balance Piston O Ring 1070 Balance Piston 9260 Balance Piston Spring 5448 Control Disc 4689 central brining 4700 No Back Pawl 7097 Meter Drive Pawl 7014 Meter Drive Pawl...

Страница 33: ...90 min s 2 3 4 4 j8 CP 213 90 min s 2 3 4 4 j8 CP 216 90 min s 2 3 4 4 j8 Part Number Gear Stem 1521 Gear 2 1523 Turbine 8 jet 11011 Turbine 10 jet 8781E Stem Gear 1521 Washers 1773 E Ring 1022 Meter...

Страница 34: ...3342 Throat CP 210 white 2120 Throat CP 213 216 ylw 6016 Venturi Throat O Ring 1460 Regeneration Flow Control 0 2 gpm 9183A Level 3 208 210 213 216 Main Piston with Quad Ring 2464 9751 Main Piston Qu...

Страница 35: ...k 208 8 2845 210 10 2846 213 13 8079 216 16 9212 Media Tanks Distributors and Riser Tubes Tank Connectors Softening Resin 1 ft 3 bag 68073 Gravel 1 ft 3 bag 1226A Media x Tube Union 9210 Bent Tube 18x...

Страница 36: ...CP Series Technical Manual Page 36 Parts December 15 2004 Rev 3 COMMERCIAL PLUS manual part number 11160a Kinetico Incorporated December 15 2004...

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