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1. {REQ100} Data format/exam

Field

Parameter

Value

Data Type

String Length

Position

Description

1 CMD

{REQ100

String

7 Byte

1-7

Command code

2 Year

0001~9999

String

4 Byte

9-12

Year

3 Month

01~12

String

2 Byte

14-15

Month

4 Date

01~31

String

2 Byte

17-18

Date

5 Hour

00~23

String

2 Byte

20-21

Hour(24 hours)

6

Minute

00~59

String

2 Byte

23-24

Minute

7

Second

00~59

String

2 Byte

26-27

Second

8 Check Sum

0000~9999

String

4 Byte

29-32

9 Key Code

0000~9999

String

4 Byte

34-37

Key Code

10 unused

0

String

1 Byte

39

unused

11 unused

0

String

1 Byte

41

unused

12 Device ID

001~250

String

3 Byte

43-45

Device index number arranged in the same assembly line (or

13 Tool SN

20 Bytes

String

20 Byte

47-66

Screwdriver serial no.

14 Device SN

20 Bytes

String

20 Byte

68-87

Device serial no.

15

Device Operation Mode

0~3

String

1 Byte

89

Mode  :
0 : ADV (Connection mode),
1 : STD (Standalone  Mode),
2 : ALI (Alignment mode) ,
3 : SET(Setting mode)

16 Sequence Control Mode 0~1

String

1 Byte

91

0 : Sequence control mode
1 : Skip sequence mode

17 Job

01~50

String

2 Byte

93-94

Selected Job

18 Sequence

01~50

String

2 Byte

96-97

Selected Sequence

19 Select Tool

1

String

1 Byte

99

Selected Tool  (Current activated screwdriver)

20  Program Unit

01~99

String

2 Byte

101-102 Selected Unit Program

21 Device Type

4

String

1 Byte

104

Device type (4:TCG)

22 Tool Connect 

0~1

String

1 Byte

106

Screwdriver connection status  (1: Connect, 0: Not connect)

23 Device Version

0.000~9.999

String

5 Byte

108-112 Device firmware version

24 Tool Version

0.00~9.99

String

4 Byte

114-117 Screwdriver firmware version

25 Tool Enable/Disable Statu0~1

String

1 Byte

119

Screwdriver status (0: Disable, 1: Enable)

26 Tool Stop Status

0~9,A~L

String

1 Byte

121

Tool Stop Status (0: None , 1:NS, 2:AS, 3:E3, 4:E4, 5:E5, 7:E7, 8:E8, 9:E9,
A:EPC, B:ESC, C:ES, D:Er, E:C1, F:C2, G:C4, H:C5, I:EOC, J:BS, K:Confirm,

27

Screw count

00~99/00~99

String

5 Byte

123-127 The numbers of remaining screws  / Total screws

28

Instruction number

1~255

String

3Byte

129-131

Instruction number

29 Tail

}

String

1 Byte

133

Tail

ASCII code LF
ASCII code CR

{REQ100,... }Total:133 Byte,29 Field

Remark

2. {REQ101} Barcode format/e

Field

Parameter

Value

Data Type

String Length

Position

Description

1 CMD

{REQ101

String

7 Byte

1-7

Command code

2 Year

0001~9999

String

4 Byte

9-12

Year

3 Month

01~12

String

2 Byte

14-15

Month

4 Date

01~31

String

2 Byte

17-18

Date

5 Hour

00~23

String

2 Byte

20-21

Hour(24 hours)

6

Minute

00~59

String

2 Byte

23-24

Minute

7

Second

00~59

String

2 Byte

26-27

Second

8 Check Sum

0000-9999

String

4 Byte

29-32

9 Key Code

0000-9999

String

4 Byte

34-37

Key Code

10 Barcode

1~54 Byte

String

54 Byte

39-92

Barcode data

11 Tool SN

20 Bytes

String

20 Byte

94-113

Screwdriver serial no.

12 Device SN

20 Bytes

String

20 Byte

115-134 Device serial no.

13

Instruction number

1~255

String

3 Byte

136-138

Instruction number

14 Tail

}

String

1 Byte

140

Tail

15

ASCII code LF

16

ASCII code CR

{REQ101, ..... }Total: 140 Byte,14 Field

Remark

3. {DATA100}  Data format/exa

Field

Parameter

Value

Data Type

String Length

Position

Description

1 CMD

{DATA100

String

8 Byte

1-8

Command code

2 Year

0001~9999

String

4 Byte

10-13

Year

3 Month

01~12

String

2 Byte

15-16

Month

4 Date

01~31

String

2 Byte

18-19

Date

5 Hour

00~23

String

2 Byte

21-22

Hour(24 hours)

6

Minute

00~59

String

2 Byte

24-25

Minute

7

Second

00~59

String

2 Byte

27-28

Second

8 Check Sum

0000-9999

String

4 Byte

30-33

9 Key Code

0000-9999

String

4 Byte

35-38

Key Code

10 Device Type

4

String

1 Byte

40

Device type (4:TCG)

11 Device ID

001~250

String

3 Byte

42-44

Device index number arranged in the same assembly line (or
workstation)

12 Tool SN

20 Bytes

String

20 Byte

46-65

Screwdriver serial no.
Less than 20 Bytes ,fill the underline"_".

13 Device SN

20 Bytes

String

20 Byte

67-86

Device serial no.
Less than 20 Bytes ,fill the underline"_".

14 Device Count

0000000001~9999999999

String

10 Byte

88-97

Device accumulated  shutoff count after poweron

15 Job

01~50

String

2 Byte

99-100

Selected Job

16 Sequence

01~50

String

2 Byte

102-103 Selected Sequence

17 Program unit

01~99

String

2 Byte

105-106 Selected Unit Program

18 Program Name

1~6 Bytes

String

6 Byte

108-113

Setup program name, it can choose number、
capitals and lower case letters、number for program name.

19 Select Tool

01~09

String

2 Byte

115-116 Selected Tool  (Current activated screwdriver)

20 Torque

Please refer tothe specification of
screwdrivers

String

9 Byte

118-126 Shutoff troque(example:0000.0000)

21 Torque unit

0~3

String

1 Byte

128

Torque unit(0: kgf.cm, 1: N.m, 2: lbf.in, 3: kgf.m)

22 Fastening time

0000.0000~0009.9990 

String

9 Byte

130-138 Fastening time(ms)

23 Fastening thread

0000.0000~9999.9999 

String

9 Byte

140-148 Fastening thread

Item 1 to 14 are separated by  ","  (ASCII 0x2c)

{DATA100,2019,11,26,16,24,48,2144,7582,4,003,TMP0005_____________,TCG-TEST____________,0000000001,01,01,01,******,01,0000.0000,0,0000.4720,0003.0000,99/99,1,1NG-F,0,}

2.Command {REQ101} : Send from Device  to  Host (Send barcode data to host immediately after barcode scaned a data)

Kilews KL-TCG Basic Data Output Protocol Description

(Ver1.0_20210701_01)

There are three basic data output formats send from device (TCG) to external system (DAS/AMS/Other System) via the buildin RS232  port on the device :

1.Command {REQ100} : Send from Device  to  Host (Send device status to host per second after device startup ready)

COMPORT Setting:Baud rate : 115200/9600(CTDS 1.7X), Data bit : 8 , Stop bit : 1, Parity bit :NON

Serial communication Mode -ASCII (American Standard Code for Information Interchange)

3.Command {DATA100} : Send from Device  to  Host (Send last shutoff data to host immediately and repeat per second after screwdriver shutoff )

   ps : 1.Device will change output data from {DATA100} to {REQ100} after read {CMD100} from external system

{REQ100,2019,11,26,13,39,57,2165,7603,0,0,003,TMP0005,TCG-TEST,1,1,10,10,1,10,4,1,1.008,1.09,1,0,99/99,100,}

Item 1 to 29 are separated by  ","  (ASCII 0x2c)

3.Command {DATA101} : Send from Device  to  Host (Send the data to the host immediately when the screwdriver is running)

4.Command {CMD100} : Send from Host  to  Device (Host respond system time to device )

{REQ101,2019,11,26,15,56,48,2175,7613,OPID0000001,TMP0005,TCG-TEST,100,}

         2.The character position in the string does not contain a comma

Содержание KL-TCG

Страница 1: ...KL TCG User Manual Model KL TCG L Model KL TCG KILEWS INDUSTRIAL CO LTD http www kilews com tw Y2F214 1 014 20220112...

Страница 2: ...ethod introduction 5 3 1 Hot key function introduction 5 3 2 Enter setting function page 5 4 Control setting 6 5 Program setting 7 6 Screw setting 8 7 Extra function 8 8 CONFIRM mode 9 9 External outp...

Страница 3: ...e AC 115V 230V Input Frequency 50 60Hz Input Current 6 3A Input Voltage DC 40V Output Current Max 9A Output Power 360W Function Period 1s ON 3s OFF Size 241 x 185 x 127 mm Weight 3 4Kg DC screwdriver...

Страница 4: ...NG signal LED 8 Reverse signal LED 3 OKALL signal LED 9 Disable signal LED 4 Four digit seven segment display for torque value 10 16X4 LCM display setting function 5 ESC button Return Leave Enter sett...

Страница 5: ...2 External wireless module port 7 Barcode scanner USB type A port 3 Software update port 8 Wired communication port 4 Tool connector 9 Output signal port 5 Socket and switch 10 Input control signal po...

Страница 6: ...sound 2 Down button Press 3 seconds to return to the last job sequence after beep sound 3 Up button Press up and down button and release to view tool setting 4 Right button Press for 3 seconds to go t...

Страница 7: ...ctory Default N Y Return to default status and remove all memory data N Torque Uuit Kgf cm N m kgf m lbf in Set up torque display unit Kgf cm Gate Mode None Once Twice None Function off Once Workpiece...

Страница 8: ...rt signal when screwdriver is stopped Motor The start signal disappears when screwdriver is stopped Start signal When the driver is stopped the start switch press lever plate push down external signal...

Страница 9: ...rrors occurs will lock the screwdriver Setting value 3 means when three consecutive errors occurs will lock the screwdriver and so on If the tightening status is OK once it will be recalculated ON Whe...

Страница 10: ...completed properly and so on NA E3 Voltage drop protection When the voltage of the electric screwdriver drops instantly the electric screwdriver will be stopped and the LCM displays this symbol repres...

Страница 11: ...START RUN FWD When the screwdriver is on CN1 2 short When it short CN1 CN2 short When it open CN1 CN2 open CN 2 COM CN 3 CN 4 CN 5 REVERSE RUN BWD When the screwdriver reverse CN5 6 short When it shor...

Страница 12: ...nal disable signal input DISABLE 1 When CN5 CN6 short CLOSE screwdriver cannot be activated 2 When CN5 CN6 open OPEN screwdriver can be activated CN 6 GND CN 7 External confirm signal input CONFIRM 1...

Страница 13: ...roller will keep on sending DATA100 only update date time and column 14 no of total tightening on controller value will remain unchanged 4 Shut off data will be sent after each shut off Use the column...

Страница 14: ...oller TCG Master External device PC AMS PLC Slave External device response to controller CMD100 Controller send to external device DATA100 After Data101 check column 14 of Data 100 to judge if it is a...

Страница 15: ...ata Type String Length Position Description 1 Header CMD DATA100 String 8 Byte 1 8 Header Command code 2 Year 0001 9999 String 4 Byte 10 13 Year 3 Month 01 12 String 2 Byte 15 16 Month 4 Date 01 31 St...

Страница 16: ...34 37 Check Sum 5438 Key Code 10 Device Name 0 1 String 1 Byte 39 Device Name 0 AMS 1 DAS 11 Instruction number 1 255 String 3 Byte 41 43 Instruction number 12 Tail String 1 Byte 45 Tail 13 ASCII cod...

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