background image

©2021 Copyright Kappers Fabricating, Inc.   All rights reserved

Page 4

1.  Locate the two holes (F) “

shown below”

 above 

the rear driver’s side A-arm.  Mount your winch 
contactor to this location using the supplied ¼” 
x 1” bolts (6), two washers (8), and two ¼ nuts 
(7) or using the supplied ¼” x 1.5” self-tapping 
bolts (15) included. 

 (NOTE: it is recommended to 

mount the contactor so that the switch wires are 
towards the middle of the ATV)

G

F

H

F

2.  Slide the winch into the mount per orientation 

shown in Figure 1. Mount your winch to the 
Mount using the proper hardware supplied with 
your winch. Don’t forget to route your winch 
cable through your fairlead and attach your hook. 
If your winch leads come close to hitting some-
thing, a lot of winches can also have the leads ro-
tated if needed (check with your winch provider).

3.  Mount the entire winch assembly (winch, mount, 

contactor, and fairlead) into location and assem-
ble using the included 8MM hardware. Shown in 
image below.

LIGHT POD

E

D

4.  Connect Rocker Switch wires to the contactor. 

For REAR battery ATV’s you have two 
options: 
Route the BLACK and GREEN wires all the 
way back to the rear mounted contactor and 
connect the wires.  
Locate the BLACK and GREEN wire ends with 
a white plastic connector (D) and (G) located 
back by the contactor.  Cut these connectors off 
and wire in using correct electrical connections.

Note: Under the front rack there is a orange and white 
accessory wire that you can tap your switch into.

5.  For REAR battery ATV’s, under the seat, 

locate the BLUE and YELLOW wires (H) 
in or near the battery Compartment. Connect 
the Blue and Yellow wires to the contactor. 
(Please refer to your winch’s wiring diagram)  
Next locate the YELLOW and BLUE wires 
(E) in the front of the ATV. Cut the zip ties 
that hold the wires in place, route the wires to 
the location of the winch leads.  Remove the 
Red protective coverings from the wire ends 
and connect the cable to the appropriate lead 
on the winch (please refer to your winch’s 
wiring diagram).  Finally use the shorter wires 
(usually Red and Black) from your winch 
package and connect the contactor to your 
battery.  (Please refer to your winch’s wiring 
diagram) 

POSITION 3

Содержание HK-338

Страница 1: ...shown in figure 2 and remove the front plastic Cut out section A shown in Figure 2 5 Remove the seat disconnect battery and remove the front rack 6 Disassemble the light pod 7 Remove access panel under light pod Item Qty Description 1 1 Winch Mount 2 1 Bracket Contactor Mount 3 4 M8 1 25 x 25MM Hex Head Bolt 8 8 Zinc 4 4 5 16 SAE Flat Washer Zinc 5 4 5 16 Lock Washer Zinc 6 2 1 4 20 X 1 Hex Bolt G...

Страница 2: ...tsman XP Position 3 2021 570 Sportsman Position 2 2014 2020 570 Sportsman Position 1 2017 2021 570 Sportsman 6x6 Big Boss Position 1 2014 2021 570 Sportsman Touring Position 1 2015 2018 570 Sportsman UTE Position 1 2015 2021 570 Sportsman X2 Position 1 2011 2014 800 Sportsman Position 5 2011 2015 800 Sportsman 6x6 Big Boss Position 5 2015 2016 850 Sportsman Position 4 2017 2020 850 Sportsman Posit...

Страница 3: ...actor and fairlead into location and assemble using the included 8MM hardware Shown in image below 4 Wire the winch up per the instructions that came with your winch Note Under the front rack there is a orange and white accessory wire that you can tap your switch into 2 Slide the winch into the mount per orientation shown in Figure 1 Mount your winch to the Mount using the proper hardware supplied...

Страница 4: ...t Rocker Switch wires to the contactor For REAR battery ATV s you have two options Route the BLACK and GREEN wires all the way back to the rear mounted contactor and connect the wires Locate the BLACK and GREEN wire ends with a white plastic connector D and G located back by the contactor Cut these connectors off and wire in using correct electrical connections Note Under the front rack there is a...

Страница 5: ...ssemble using the included 8MM hardware Shown in image below 4 Wire the winch up per the instructions that came with your winch Note Under the front rack there is a orange and white accessory wire that you can tap your switch into 2 Slide the winch into the mount per orientation shown in Figure 1 Mount your winch to the Mount using the proper hardware supplied with your winch Don t forget to route...

Отзывы: