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POLARIS SPORTSMAN XP

 WINCH MOUNT

Winch Mount   

PART # 101840

 

 

 

Hardware Kit: HK-338                  

Kit Components: 

INSTALLATION INSTRUCTIONS:

1.  Assemble the Hawse or Roller Fairlead (not included) 

to the mount as shown using the supplied 3/8” x 3/4” 
carriage bolts (9) and nuts (10) “

shown in figure 1”

.

2.  If you are planning on installing a Polaris Glacier 

Plow please install the included 3/8” x 1” carriage 
bolts (13) and nuts (14) at this time to the lower 
square holes. “

Shown in figure 1

3.  Remove any accessory front brush guards if 

equipped.

4.  Remove the front plastic:  

550/850 XP: 

Remove the bolts “

shown in Figure 2”

 

and remove the plastic.  Loosen the 2 bolts as 

“shown 

in Figure 3”

 and rotate the metal cover downwards 

to allow for room to install the winch assembly.  If 
preferred, you can remove the metal/plastic cover in 
Figure 3 by removing the upper hardware.  

400/450/500/570/800: 

Remove

 

the bolts 

“shown 

in figure 2”

 and

 

remove the front plastic. Cut out 

section (A) “

shown in Figure 2”

.

5.  Remove the seat, disconnect battery, and remove the 

front rack.

6.  Disassemble the light pod.
7.  Remove access panel under light pod.

Item Qty. Description

1

1

Winch Mount 

2

1

Bracket - Contactor Mount

3

4

M8-1.25 x 25MM Hex Head Bolt 8.8 Zinc

4

4

5/16” S

AE 

Flat Washer Zinc

5

4

5/16” Lock Washer Zinc

6

2

1/4”-20 X 1” Hex Bolt GR5 Zinc

7

4

1/4”-20 Nylock Nut

8

2

1/4” SAE Flat Washer Zinc

9

2

3/8”-16 X 3/4” Shortneck Carriage Zinc

10

2

3/8”-16 Nylock Nut

11

1

M6X1.0 X 18MM Hex Head GR5 Zinc

12

1

Male Disconnect .250 X .032 22-18GA Insulated Red Vinyl

13

2

3/8”-16 X 1” Short Neck Carriage Bolt GR5 Zinc

14

2

3/8”-16 Nylock Flanged Nut GR5 Zinc

15

2

1/4”-20 X 1-1/2” Hex Flg Self-Tap Screw Zinc

16

2

1/4”-20 X .75” Carriage Bolt GR5 ZP

Figure 3

” Loosen Bolts

550/850 XP

13

 4  5  3

14

1

2

7

16

 9

10

Standard 4-hole mounted winches 

mount upside down per polaris design. 

If you have a 2-hole mounted winch you 

will use the (2) holes in the center of the 

top surface.

Cable must come off the bottom 

of the winch as shown.

Figure 1

” Exploded View

Figure 2

” Removal of Front Plastic

A

Содержание HK-338

Страница 1: ...shown in figure 2 and remove the front plastic Cut out section A shown in Figure 2 5 Remove the seat disconnect battery and remove the front rack 6 Disassemble the light pod 7 Remove access panel under light pod Item Qty Description 1 1 Winch Mount 2 1 Bracket Contactor Mount 3 4 M8 1 25 x 25MM Hex Head Bolt 8 8 Zinc 4 4 5 16 SAE Flat Washer Zinc 5 4 5 16 Lock Washer Zinc 6 2 1 4 20 X 1 Hex Bolt G...

Страница 2: ...tsman XP Position 3 2021 570 Sportsman Position 2 2014 2020 570 Sportsman Position 1 2017 2021 570 Sportsman 6x6 Big Boss Position 1 2014 2021 570 Sportsman Touring Position 1 2015 2018 570 Sportsman UTE Position 1 2015 2021 570 Sportsman X2 Position 1 2011 2014 800 Sportsman Position 5 2011 2015 800 Sportsman 6x6 Big Boss Position 5 2015 2016 850 Sportsman Position 4 2017 2020 850 Sportsman Posit...

Страница 3: ...actor and fairlead into location and assemble using the included 8MM hardware Shown in image below 4 Wire the winch up per the instructions that came with your winch Note Under the front rack there is a orange and white accessory wire that you can tap your switch into 2 Slide the winch into the mount per orientation shown in Figure 1 Mount your winch to the Mount using the proper hardware supplied...

Страница 4: ...t Rocker Switch wires to the contactor For REAR battery ATV s you have two options Route the BLACK and GREEN wires all the way back to the rear mounted contactor and connect the wires Locate the BLACK and GREEN wire ends with a white plastic connector D and G located back by the contactor Cut these connectors off and wire in using correct electrical connections Note Under the front rack there is a...

Страница 5: ...ssemble using the included 8MM hardware Shown in image below 4 Wire the winch up per the instructions that came with your winch Note Under the front rack there is a orange and white accessory wire that you can tap your switch into 2 Slide the winch into the mount per orientation shown in Figure 1 Mount your winch to the Mount using the proper hardware supplied with your winch Don t forget to route...

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