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10

AS-50x

Your winch is equipped with a roller fairlead to help 
guide the cable and to reduce binding on short side 
pulls�
Do not winch from an acute angle as the cable will 
pile up on one side of the drum causing damage to 
cable and the winch�
 

Short pulls from an angle can be used to straighten 
the vehicle� Long pulls should be done with the 
cable straight out from the winch/vehicle� 

When pulling a heavy load, place a cable hook 
stopper, blanket or jacket over the cable five or six 
feet from the hook�

 In the event of a cable snap it will dampen the snap 
back� For additional protection open the hood of the 
vehicle�

General Tips for Safe Operation

Your AS-50x winch is rated at 5,000 lbs. capacity 

in first layer (max) when spooling the first rope 

layer on the drum. Overloads can damage the 

winch, motor and/or cable. 
The vehicle engine should be kept running during 

operation of the winch to minimize battery drain 

and maximize power and speed of the winch. If 

the winch is used for a considerable time with the 

engine off the battery may be drained and too 

weak to restart the engine.
Get to know your winch before you actually need 

to use it. We recommend that you set up a few test 

runs to familiarize yourself with rigging techniques, 

the sounds your winch makes under various loads, 

the way the cable spools on the drum, etc.
Inspect the cable and equipment before each use. 

A frayed or damaged rope should be replaced 

immediately. Use only manufacturer’s identical 

replacement rope with the exact specifications.
Inspect the winch installation and bolts to ensure 

that all bolts are tight before each operation.
Store the remote control inside your vehicle in a 

place that it will not be damaged.
Any winch that appears to be damaged in any 

way, is found to be worn, or operates abnormally 

MUST BE REMOVED FROM SERVICE UNTIL 

REPAIRED. It is recommended that the necessary 

repairs be made by a manufacturer’s authorized 

repair facility.
Pull only on areas of the vehicle as specified by 

the vehicle manufacturer.
Only attachments and/or adapters supplied by the 

manufacturer are to be used.

Operation

Self Recovery

Locate a suitable anchor such as a strong tree 

trunk or boulder. Always use a sling as an anchor 

point.

Содержание Assault AS-50x

Страница 1: ...nd pictures are not easy to see At times you will find the overall look of the instructions to be less than professional However we feel it is better to provide what we have rather than provide nothin...

Страница 2: ...Model AS 50x Owner s Manual and Operating Instructions 5000 lb ATV UTV WINCH Revision Date 2020 12 09...

Страница 3: ...Tips for Safe Operation 10 Self Recovery 10 Winching Techniques 11 Maintenance 12 Lubrication 12 Cable Assembly Replacement 12 AS 50x Specifications 13 Performance Specifications 13 Model Winch Diagra...

Страница 4: ...out our products visit our web site at www kfiproducts com Record the model as well as date and place of purchase for future reference Have this information available when ordering parts and when maki...

Страница 5: ...DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury Manual Conventions This manual uses the following symbols to help differentiate between d...

Страница 6: ...RNING Never step over a cable or near a cable under load WARNING The cable may break before the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduce the loa...

Страница 7: ...ct the remote control and finish spooling by rotating the drum by hand with the clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power WARNING Duration of winching...

Страница 8: ...the winch mount or bumper Free spooling Clutch 5 The clutch allows the operator to manually disengage RELEASE the spooling drum from the gear train Engaging the clutch ENGAGE locks the winch into the...

Страница 9: ...3 UTV Dash Mounted Rocker Switch Kit 1 Most UTV s and SxS s have predefined switch locations that are pre scribed or marked for mounting and require finish cut with a knife 2 Use the cut out dimension...

Страница 10: ...nd black to black Do NOT tighten nuts Route the other ends to your battery location See diagram on page 8 4 Connect the Dash rocker switch to the contactor black to black and green to green See diagra...

Страница 11: ...t 1 877 346 2050 for instructions or visit our website at www kfiproducts com and look in the support section BATTERY BLUE YELLOW RED BLACK NEG POS NEG POS TO WINCH YELLOW POST TO BATTERY BLACK POST T...

Страница 12: ...sting against your fairlead Tighten fasteners 3 To stow hook engage clutch and retract synthetic rope onto winch spool until hook is snug against the hook stopper and Switch Wiring Diagram Installatio...

Страница 13: ...h the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiarize you...

Страница 14: ...eing winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the cable under tension 15 The vehicle to be winched should be placed in neutral and the parking brak...

Страница 15: ...on may be required using a high temperature lithium grease Cable Assembly Replacement It is recommended that any modifications be performed by a manufacturer s authorized repair facility and that only...

Страница 16: ...es 113 mm Length 13 9 inches 353 mm Bolt Pattern 4 7 8 x 3 124mm x 76 mm Line Speed and Motor Current First Layer Line Pull Max lbs 0 1500 2500 3500 4500 5000 kgs 0 680 1134 1588 2041 2268 Line Speed...

Страница 17: ...14 AS 50x AS 50x Specifications Parts Diagram...

Страница 18: ...5 x 8 1 32 500200 Drum Assembly 1 33 500012 Hexagon Shaft 1 34 450002 Spring Coupling 1 35 400015 B Winch Wires Black 2 36 400016 B Battery Wires Black 2 37 250062 Wire Tap 2 38 250061 Terminal Protec...

Страница 19: ...r without normal power Worn Brushes Get a replacement End Cap A CAPKIT Call KFI Technical support Loose or corroded cable connections Clean Tighten or Replace Motor is overheating Winch running time i...

Страница 20: ...aused by compression from the cable being wound on the winch drum or through a pulley block This is usually considered normal A sign of heat damage is when you compress D the glazed section E of the c...

Страница 21: ...roducts P O Box 32 721 Sata Drive Spring Valley MN 55975 www kfiproducts com Made in China 2019 Kappers Fabricating Inc Corporate Office Kappers Fabricating Inc P O Box 32 1015 Industrial Drive Spring...

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