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AS-50x

Do not use as a hoist. Do not use for overhead 

lifting.

Safety Rules

WARNING

Batteries contain acid and produce explosive 

gases.

Keep sparks, flames and cigarettes away from 

batteries at all times. Wear safety glasses and 

protect the eyes at all times. Do not lean over 

the batteries during operation.

WARNING

When re-spooling the cable, ensure that the 

cable spools in the under-wind position with 

the cable entering the drum from the bottom, 

not the top.

To re-spool correctly, and while wearing 

gloves, keep a slight load on the cable while 

pushing the remote button to draw in the 

cable. Walk toward the winch not allowing the 

cable to slide through your hands. Do not let 

your hands get within 12” of the winch while 

re-spooling. Turn off the winch and repeat 

the procedure until a few feet of cable is left. 

Disconnect the remote control and finish 

spooling by rotating the drum by hand with 

the clutch disengaged. Keep hands clear of 

the fairlead and drum while the winch is under 

power.

WARNING

Duration of winching pulls should be kept as 

short as possible.

If the motor becomes uncomfortably hot to 

the touch, stop winching immediately and let 

it cool down for a few minutes. Do not pull for 

more than one minute at or near the rated 

load.

CAUTION

Apply blocks to the wheels of the vehicle when 

on an incline.

CAUTION

Do not wrap the cable around any object and 

hook it back onto itself.

CAUTION

Use gloves to protect hands when handling the 

cable. Never let the cable slide through your 

hands.

CAUTION

If the motor stalls, do not maintain power to 

the winch.

Electric winches are designed and made for 

intermittent use and should not be used in 

constant duty applications.

CAUTION

Never release the release clutch when there is 

a load on the winch.

CAUTION

Use hook strap when handling the hook for 

spooling or unspooling the cable.

CAUTION

Содержание Assault AS-50x

Страница 1: ...nd pictures are not easy to see At times you will find the overall look of the instructions to be less than professional However we feel it is better to provide what we have rather than provide nothin...

Страница 2: ...Model AS 50x Owner s Manual and Operating Instructions 5000 lb ATV UTV WINCH Revision Date 2020 12 09...

Страница 3: ...Tips for Safe Operation 10 Self Recovery 10 Winching Techniques 11 Maintenance 12 Lubrication 12 Cable Assembly Replacement 12 AS 50x Specifications 13 Performance Specifications 13 Model Winch Diagra...

Страница 4: ...out our products visit our web site at www kfiproducts com Record the model as well as date and place of purchase for future reference Have this information available when ordering parts and when maki...

Страница 5: ...DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury Manual Conventions This manual uses the following symbols to help differentiate between d...

Страница 6: ...RNING Never step over a cable or near a cable under load WARNING The cable may break before the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduce the loa...

Страница 7: ...ct the remote control and finish spooling by rotating the drum by hand with the clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power WARNING Duration of winching...

Страница 8: ...the winch mount or bumper Free spooling Clutch 5 The clutch allows the operator to manually disengage RELEASE the spooling drum from the gear train Engaging the clutch ENGAGE locks the winch into the...

Страница 9: ...3 UTV Dash Mounted Rocker Switch Kit 1 Most UTV s and SxS s have predefined switch locations that are pre scribed or marked for mounting and require finish cut with a knife 2 Use the cut out dimension...

Страница 10: ...nd black to black Do NOT tighten nuts Route the other ends to your battery location See diagram on page 8 4 Connect the Dash rocker switch to the contactor black to black and green to green See diagra...

Страница 11: ...t 1 877 346 2050 for instructions or visit our website at www kfiproducts com and look in the support section BATTERY BLUE YELLOW RED BLACK NEG POS NEG POS TO WINCH YELLOW POST TO BATTERY BLACK POST T...

Страница 12: ...sting against your fairlead Tighten fasteners 3 To stow hook engage clutch and retract synthetic rope onto winch spool until hook is snug against the hook stopper and Switch Wiring Diagram Installatio...

Страница 13: ...h the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiarize you...

Страница 14: ...eing winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the cable under tension 15 The vehicle to be winched should be placed in neutral and the parking brak...

Страница 15: ...on may be required using a high temperature lithium grease Cable Assembly Replacement It is recommended that any modifications be performed by a manufacturer s authorized repair facility and that only...

Страница 16: ...es 113 mm Length 13 9 inches 353 mm Bolt Pattern 4 7 8 x 3 124mm x 76 mm Line Speed and Motor Current First Layer Line Pull Max lbs 0 1500 2500 3500 4500 5000 kgs 0 680 1134 1588 2041 2268 Line Speed...

Страница 17: ...14 AS 50x AS 50x Specifications Parts Diagram...

Страница 18: ...5 x 8 1 32 500200 Drum Assembly 1 33 500012 Hexagon Shaft 1 34 450002 Spring Coupling 1 35 400015 B Winch Wires Black 2 36 400016 B Battery Wires Black 2 37 250062 Wire Tap 2 38 250061 Terminal Protec...

Страница 19: ...r without normal power Worn Brushes Get a replacement End Cap A CAPKIT Call KFI Technical support Loose or corroded cable connections Clean Tighten or Replace Motor is overheating Winch running time i...

Страница 20: ...aused by compression from the cable being wound on the winch drum or through a pulley block This is usually considered normal A sign of heat damage is when you compress D the glazed section E of the c...

Страница 21: ...roducts P O Box 32 721 Sata Drive Spring Valley MN 55975 www kfiproducts com Made in China 2019 Kappers Fabricating Inc Corporate Office Kappers Fabricating Inc P O Box 32 1015 Industrial Drive Spring...

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