Kerotest MODEL-1 Скачать руководство пользователя страница 41

 

TITLE: 

NO.:   

KEROTEST MODEL-1 

REV.:  E 

GATE VALVE BONNET LEAK 

DATE:  7/12/07 

REPAIR PROCEDURE 

PAGE:  6 OF 13 

 

This report is the property of Kerotest Manufacturing Corp. 5500 Second Avenue, Pittsburgh, PA  15207 and may not be 
copied by any means without the expressed written consent of Kerotest. It is intended for the sole purpose of helping 
Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any 
manner injurious to the interests of Kerotest

E.  After cover is raised the gasket and mating sealing surfaces can be cleaned and 

polished.  Re-coat the gasket and sealing surfaces with Slic-Tite TFE Paste.  Reverse 
the procedure above and install new bonnet bolts and tighten them in the proper 
sequence and to the specified torque listed in Enclosure 2. 

 

5.  If after performing the procedure in Item 4 bonnet leakage continues at an unacceptable 

rate, then repeat Steps 4A through 4D.  After the cover is raised, cut and remove the 
existing metal bonnet gasket and replace it with a section of teflon rope as shown in the 
diagram below.  Tighten bonnet bolts in proper sequence and to specified torque listed in 
Enclosure 2.  This procedure must only be performed by Kerotest Factory Trained 
Personnel. 

 
 

 

 

 

Содержание MODEL-1

Страница 1: ...intended for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest...

Страница 2: ...any manner injurious to the interests of Kerotest REVISION SHEET REVISION DATE DESCRIPTION OF REVISION 1 11 28 90 2 09 04 91 3 07 16 93 4 03 28 96 5 05 30 97 Added Bonnet Leak Repair Attachment 2 6 1...

Страница 3: ...d in any manner injurious to the interests of Kerotest INTRODUCTION The Kerotest Model 1 design employs the following features These include Maintenance Free No Gland Tightening No Lubrication during...

Страница 4: ...5500 Second Avenue Pittsburgh PA 15207 and may not be copied by any means without the expressed written consent of Kerotest It is intended for the sole purpose of helping Kerotest customers evaluate K...

Страница 5: ...ng Corp 5500 Second Avenue Pittsburgh PA 15207 and may not be copied by any means without the expressed written consent of Kerotest It is intended for the sole purpose of helping Kerotest customers ev...

Страница 6: ...5 5 1125 10 5 450 NA NA 5 1125 12 AND 16 15 450 NA NA 15 1125 HYDROSTATIC SEAT TEST SIZE 285 MOP 500 WOG 740 MOP TIME MINUTES PRESSURE PSIG TIME MINUTES PRESSURE PSIG TIME MINUTES PRESSURE PSIG 2 THRU...

Страница 7: ...ng compound to the threads on the pipe The threading compound should be applied sparingly The wrench used for installing these valves should be applied to the end of the valve next to the pipe to whic...

Страница 8: ...80 opposite the previous one see sketch below Two passes should be made Once pass for half tightness and final pass for full tightness Butt Weld End Valves Valve ends are machined per ANSI B16 25 Note...

Страница 9: ...e closed completely but throttled for a short time in order that the turbulence created will flush away any sediment or dirt that might have settled in the valve In the event of an emergency the above...

Страница 10: ...over as the nuts are turned If gland rises as the nuts are loosened backseat seal has not been obtained Retighten nuts replace and retighten missing bolts and then reattempt backseat seal Continue to...

Страница 11: ...ose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest PRIMARY REPACKING PROCEDU...

Страница 12: ...st It is intended for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of...

Страница 13: ...ove two of the cap screws 3 Replace with two all thread studs size and length recommended in table above Thread all thread studs into cover until they bottom Install a nut on each stud and tighten Rem...

Страница 14: ...essful seat shut off has not been obtained Rotate stem in the direction for opening valve until it contacts lower thrust washer Caution Be careful not to break gate seal or packing will be subject of...

Страница 15: ...Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest SECONDARY REPACKING PROCEDURE EARLY DESI...

Страница 16: ...r the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest SECONDARY...

Страница 17: ...cap screws 3 and gland 4 Upper thrust washer 6 may remain in gland 4 or on stem 10 4 Rotate stem 10 in same direction as closing the valve until it is free from the wedge Withdraw stem from valve Lowe...

Страница 18: ...nd may not be copied by any means without the expressed written consent of Kerotest It is intended for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released...

Страница 19: ...g cap screws 3 4 Slowly and evenly loosen the two nuts on the all thread studs watching that the studs do not unthread from cover as the nuts are turned If gland rises as the nuts are loosened backsea...

Страница 20: ...E LATEST DESIGN WITH STEM WEATHER SEAL AFTER 1987 CONDITION 1 VALVE UNDER PRESSURE Note A slight leak in the backseat seal can cause difficulty in replacing the v rings a straightened paper clip or sm...

Страница 21: ...tended for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest P...

Страница 22: ...cap screws 3 Replace with two all thread studs size and length recommended in table above Thread all thread studs into cover until they bottom Install a nut on each stud and tighten Remove all remain...

Страница 23: ...the bleeding pressure does not diminish successful seat shut off has not been obtained Rotate stem in the direction for opening valve until it contact lower thrust washer Caution Be careful not to bre...

Страница 24: ...any third party or otherwise used in any manner injurious to the interests of Kerotest SECONDARY REPACKING PROCEDURE LATEST DESIGN WITH STEM WEATHER SEAL AFTER 1987 CONDITION 2 VALVE UNDER PRESSURE A...

Страница 25: ...urpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest SECONDARY REPACKING PR...

Страница 26: ...er 7 may remain in gland 4 or on stem 11 4 Rotate stem 11 in same direction as closing the valve until it is free from the wedge Withdraw stem from valve Lower thrust washer 13 may remain in the cover...

Страница 27: ...be copied by any means without the expressed written consent of Kerotest It is intended for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any thi...

Страница 28: ...shear at minimum cross sectional area at the top of stem This should enable you to utilize a pipe wrench on the remainder of stem protruding above the gland The Secondary Repacking Procedure may now b...

Страница 29: ...means without the expressed written consent of Kerotest It is intended for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or othe...

Страница 30: ...valuate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest PRESSURE DROP Valve pressure drop equivalent length in feet...

Страница 31: ...ed for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest VALVE...

Страница 32: ...leased to any third party or otherwise used in any manner injurious to the interests of Kerotest CRITICAL TORQUE Excessive or unlimited torque will ultimately cause a structural failure of the valve T...

Страница 33: ...e sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest ACCESSORIES Ha...

Страница 34: ...he o rings from the I D of the packing adapter 2 Install part 1 thrust pad and dowel pin 6 until it seats on the ledge below the packing 3 Install part 2 threaded bushing on top of part 1 4 Install sp...

Страница 35: ...7 and may not be copied by any means without the expressed written consent of Kerotest It is intended for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be relea...

Страница 36: ...written consent of Kerotest It is intended for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner inj...

Страница 37: ...ucts and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest REVISION SHEET REV DATE WRITTEN BY APPROVED BY Q A APPROVAL DESCRIPTION OF REVISI...

Страница 38: ...ted below These parts are available from Kerotest at no charge to the customer Valve Size Bolt Part Numbers Description Gasket Part Numbers 1 1 4 and Smaller 88370085 A574 Socket HD 3 8 16 x 1 1 4 Lon...

Страница 39: ...Part Number 72544802 for 4 and 6 valve sizes Support clamps are not required on 8 and larger valve sizes Aside from this follow the instructions in this procedure for valve sizes 8 and larger If using...

Страница 40: ...rests of Kerotest A Mainseat wedge up to double the amount of operating toque shown in Enclosure 4 CAUTION Only proceed if a tight enough seat seal is achieved to allow subsequent work to be safely pe...

Страница 41: ...e gasket and mating sealing surfaces can be cleaned and polished Re coat the gasket and sealing surfaces with Slic Tite TFE Paste Reverse the procedure above and install new bonnet bolts and tighten t...

Страница 42: ...a small chisel or punch could be used to try and extract the bolt When bolt is broken down below the flange an easy out must be used to extract it If available a left handed drill bit will sometimes r...

Страница 43: ...REMOVAL GUIDE 1 Secure cover to body with clamps on sizes 6 and smaller 2 Spray penetrating oil on bolt surface 3 Tap bolt 3 to 4 times to loosen rust around threads 4 Position punch at the center of...

Страница 44: ...without the expressed written consent of Kerotest It is intended for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise...

Страница 45: ...of torque 2 Carefully remove operating square A gear puller device allows for easy removal Caution Before proceeding with operating square removal insure gland plate is securely fastened to valve 3 S...

Страница 46: ...tsburgh PA 15207 and may not be copied by any means without the expressed written consent of Kerotest It is intended for the sole purpose of helping Kerotest customers evaluate Kerotest products and m...

Страница 47: ...nded for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the interests of Kerotest ENC...

Страница 48: ...of Kerotest It is intended for the sole purpose of helping Kerotest customers evaluate Kerotest products and may not be released to any third party or otherwise used in any manner injurious to the in...

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