KEP BATCHtrol II Скачать руководство пользователя страница 12

8

3-1 Front Panel Operation

START

 - Pressing “A”, starts the 

process by energizing the PRESET and 
PREWARN relays. Press “CLR” to reset 
Batch Total before starting new batch.

STOP

 - Pressing “B”, will temporarily 

stop the process by de-energizing the 
PRESET and PREWARN relays. Use 
START to continue the process from 
where it stopped.

RATE/TOTAL

 - Pressing “C” toggles 

between rate and total count displays. 
The rate display has an “R” on the left 
side of the screen.

MENU

 - Pressing “D” takes the unit out of 

the Run Mode and into the Programming 
Mode (See Programming, Page 43 and 
45). “D” is also used make to some 
programming selections.

ENT

 - With Count showing in the Run 

Mode, pressing “ENT” displays the 
Grand Total, which begins fl ashing on 
the screen. Press “ENT” again to return 
to the Count. In the Programming Mode, 
“ENT” is used to accept a selection (See 
Programming, Page 43 and 45).

CLR

 - When the count total is displayed, 

pressing “CLR” will reset the counter to 0 
or to Preset A depending on how it was 
programmed. When the Grand Total is 
displayed, pressing “CLR” will reset it to 
0. When the Preset or Program Mode 
values are displayed, pressing “CLR” will 
reset them to 0, so that new values can 
be entered.

A

B

C

D

ENT

CLR

Weighted Averaging

Version 8.7 of the batcher software includes 
weighted averaging of the rate display. Weighted 
averaging is not available on units with 16 Point 
Linearization. 

Weighted averaging can be used to create a more 
stable display when the rate input is fl uctuating. 
A weight, “W”, from 00 to 99 is applied to the old 
rate data before the new rate data is sent to the 
display. The following equation is used:

W = Weight (00-99)

If a weight of 00 is used, the new rate data will 
go directly to the display without being averaged. 
If a number other than 00 is entered for the 
weight, then the new data will be averaged with 
the old data before being sent to the display. 
Higher weight numbers will create a more stable 
rate display. Small rate changes will be more 
noticeable when lower weight numbers are used.

Programming Weighted Averaging

1. In the Program Mode, got to the RATE sub menu 

and program the K-FACTOR, the WINDOW, and 
the SIG FIG parameters.

2. When the display shows WEIGHTXX (XX 

represents the current WEIGHT value), either 
accept the current value and return to the Run 
Mode by pressing “ENT” or clear the current value 
by pressing “CLR”.

3. If the current value was cleared, the display 

shows WEIGHT00. Using the keypad, enter a 
new WEIGHT value from 00 to 99. Press “ENT” to 
accept the new value and return to the Run Mode.

(Old Data x W + New Data)

(Old Data x W + New Data)

(W + 1)

Rate Display =

Remote Start, Stop, and Reset

A 4 to 30 VDC positive pulse will activate these 
inputs. Remote Start, Stop, and Reset is not 
available on units ordered with the Control Input 
option 7A (4-20 mA In, 4-20 mA Out).

START (Pin 10):

 When activated, the unit will 

START as described in Front Panel Operation. 

STOP/RESET (Pin 5):

 When activated, the unit will 

STOP (If the unit is started and the batch is not 
complete). A second pulse to pin 5 will reset the 
counter (When the unit is stopped or when the 
batch is complete). If pin 5 is held high (4 to 30 
VDC), the display will fl ash “STOPPED” and any 
start inputs will be inhibited.

STOP

D

START

RATE/TOTAL

MENU

C

B

A

ENT

0

7

4

1

2

3
6

5
8

9

CLR

Содержание BATCHtrol II

Страница 1: ...rol II Principle of Operation The batcher receives an input from a pulse producing owmeter through a sensor The user programs the batcher to condition the incoming pulses signal and compute the batch...

Страница 2: ...is used incorrectly Please note operating instructions provided in this manual The instrument must be installed operated and maintained by personnel who have been properly trained Personnel must read...

Страница 3: ...Programming 9 3 4 Software Version 8 7 Programming Flow Chart 10 3 5 VER 12 0 Programming 11 3 6 VER 12 0 16 Point Linearization Notes 11 3 7 Software Version 12 0 16 Pt Programming Flow Chart 12 3 8...

Страница 4: ...ICATIONS 8 1 Unit Code 40 8 2 Baud Rate 40 8 3 Parity 40 8 4 RS232 Electrical Requirements 40 8 5 RS232 Card Wiring 41 8 6 RS422 Electrical Requirements 41 8 7 RS422 Card Wiring 42 8 8 Strobe Input El...

Страница 5: ...on 1 3 Principles of Operation Presets When the start button is pushed two relays engage simultaneously to start ow When the prewarn number is reached one re lay drops out When the preset number is re...

Страница 6: ...g driver generates a linear current across the user s external device such as a strip chart recorder PLC computer external meter etc The Batcher can supply the 24 VDC to power the current loop Connect...

Страница 7: ...mplete the relays drop out and the unit displays the amount that was batched 0 if in Set to Preset mode Stop a Batch Press B to temporarily stop process by de energizing the PRESET and PREWARN relays...

Страница 8: ...esets displayed number and control output Remote Input Terminal 5 Open or 0 to 1 VDC low 3 to 30 VDC high 10K ohm input impedance to ground Minimum pulse on off time 5 msec Accuracy over full temperat...

Страница 9: ...VDC NPN Transistor Output Open Collector sinks maximum of 100 mA from 10 VDC when active Note 10 VDC is provided at transistor outputs through through the relay coils If current greater than 2 mA is...

Страница 10: ...er should be located in an area with a clean dry atmosphere which is relatively free of shock and vibration The Batcher is installed in a 7 365 187 mm wide by 2 495 63 4 mm high panel cutout To mount...

Страница 11: ...O C 19 Prewarn Transistor O C 19 Prewarn Transistor O C 19 Prewarn Transistor O C 19 Prewarn Transistor O C 19 Prewarn Transistor O C 19 Prewarn Transistor O C 19 Prewarn Transistor O C 19 Prewarn Tr...

Страница 12: ...ta before the new rate data is sent to the display The following equation is used W Weight 00 99 If a weight of 00 is used the new rate data will go directly to the display without being averaged If a...

Страница 13: ...ng a new value 00 No Value Indicates that programmed value for that step has been cleared and a new number may be entered Keypad Use the front panel keypad to enter a value or select a decimal point l...

Страница 14: ...RESET ENT D XXXX CLR PREWARN D XXXX CLR ENT PRE TYP ENT D D EZ PRE STD PRE ENT 0 ENT 0 ENT MENU D Run Mode Software Version 8 7 Programming Flow Chart On a Standard unit Without 16 Point Linearization...

Страница 15: ...s play In the Run Mode the ow rate the batch total or the grand total will be displayed XX Current Value The number that is currently programmed for that step It must be cleared CLR button before ente...

Страница 16: ...R0 SP ENT D B D E C L O C 8 7 6 5 4 3 2 1 ENT D B WINDOWXX CLR S I G F I G X X CLR WINDOW00 ENT S I G F I G 0 0 ENT 16 POINT ENT D D MINUTES HOURS ENT SECONDS TEST POINT 00 1 POINT 01 ENT F XX CLR F...

Страница 17: ...d numbers can still be written over the Presets or K Factors Will these numbers be accepted if the ENT but ton is pushed A No in order for a Preset or K Factor to be changed the old number must be cle...

Страница 18: ...the Preset and your Preset is 1234 then set your Prewarn at 10 not at 1224 Enter a Prewarn of 0 for the Prewarn and Preset relays to activate together To disable the Prewarn relay enter the same value...

Страница 19: ...d selection Run Mode The PRE TYP is Set MENU ITEM 4 COUNT Setting the Counter PRESS DISPLAY PRESET PREWARN PRE TYP COUNT K FACTOR K FACTOR ashes then shows the current K Factor Note The K Factor setup...

Страница 20: ...under the arrow by R0 or SP DEC LOC Store R0 or SP DEC LOC allows the user to choose where the decimal point will be located when the Batch Count or Grand Total are displayed The decimal point is for...

Страница 21: ...056 Flashes Sample K Factor or enter calculated value from notes or worksheet WINDOW Store new K Factor Normally the ratemeter updates each second Normally the ratemeter updates each second If no sign...

Страница 22: ...0 739 Note that trailing zeroes will be inserted only if necessary Digits beyond the SIG FIG value are truncated and zeroes are inserted as needed no round ing is done SIG FIG 00 Clears out existing...

Страница 23: ...ill be accessed but cannot be changed but cannot be changed c the rest of the menu cannot be accessed To unlock the unit simply press 1 0 0 0 The words LOCK OFF will appear brie y When the unit is unl...

Страница 24: ...4 Flashes Sample Lockout Code or enter desired value from notes or worksheet Be sure to record any changes in the lockout code in case it is forgotten Be sure to record any changes in the lockout code...

Страница 25: ...r identi es the unit for multi drop communications Up to 15 units may be on one line A unit will stay off line until its Unit ID number is received It will then stay on line until a carriage return is...

Страница 26: ...Simply stop on the Parity desired and hit the ENT button Parity is a way for the terminal to determine if the signal it received has reached it intact It does this by counting the number of bits recei...

Страница 27: ...e exceeds the 20 mA setting the current driver will stay at 20 mA Note The current sink follows tracks the display The Analog Output option is not available on Square Law Analog Input units PRESS DISP...

Страница 28: ...This Output Frequency generator sends pulses out which are scaled relative to the input signal via the counter K Factor This means that for every time the counter increments a pulse is available at t...

Страница 29: ...cond from the incoming frequency and the spec i ed K Factor The rate can then be displayed in 3 ways SECONDS The base rate MINUTES The base rate times 60 HOURS The base rate times 3600 TEST TEST is us...

Страница 30: ...is manner until up to 16 points are entered Note A minimum of 3 three points must be entered All frequencies of consecutive point All frequencies of consecutive point numbers must be entered in ascend...

Страница 31: ...ear of the unit 3 11 3 Locking the Unit The unit is shipped from the factory unlocked To lock the unit it must be in the Run Mode The unit is shipped from the factory with a Lockout Code of 1000 As a...

Страница 32: ...pre run and post run pulses will be recorded For this reason always press the CLR button before start The START button energizes the Preset and Prewarn relays The STOP button de energizes the Preset a...

Страница 33: ...if Reset to Zero Count 0 if Reset to Preset 3 12 Internal Operation 3 12 Internal Operation 3 11 1 Digital Inputs and Computations The 3 30 Volt input signal is ltered electroni cally See Section 4 1...

Страница 34: ...3 30 VDC source such as Terminal 13 a PNP transistor proximity switch or other device or an ampli ed signal from an inductive pickup Remember the input signal must be refer enced to Terminal 12 of the...

Страница 35: ...q mA Input Freq mA Input Freq mA Input Freq 4 0000 10 6123 5 2500 12 7071 6 3535 16 8660 7 4330 18 9354 8 5000 20 10000 mA Input Freq mA Input Freq mA Input Freq mA Input Freq 4 0000 10 6123 5 2500 12...

Страница 36: ...Batcher may be powered by an external DC power supply The supply must provide 12 27 Volts DC and at least 280 mA of current The positive side DC of the DC supply should be hooked to Terminal 14 and t...

Страница 37: ...Section 5 2 1 above The Open Collector outputs are available on units with relay outputs but please observe the fol lowing precautions Note When relays are used 10 VDC is pro vided at the transistor...

Страница 38: ...d or the data buffer is full In either case the display will not show the proper count or rate and the frequency output will be inaccurate There are three possible remedies a Check to see that your in...

Страница 39: ...rective Action If all checks okay replace Corrective Action If all checks okay replace Corrective Action unit 6 2 2 Problems Symptom Unable to start batch Possible Cause 1 Displayed Batch count al rea...

Страница 40: ...that plugs into the female connector next to the heat sink Choose the proper Interface card With components on top and subminia ture connector to the back plug in the harness and mount the card on the...

Страница 41: ...in displaying total on the instrument from the fol lowing table DPF Table Desired Total Decimal Location DPF XXXXXX 1 XXXXX X 10 XXXX XX 100 XXX XXX 1000 XX XXXX 10000 X XXXXX 100000 Example for X X...

Страница 42: ...playing total on the instrument from the fol lowing table DPF Table Desired Total Decimal Location DPF XXXXXX 1 XXXXX X 10 XXXX XX 100 XXX XXX 1000 XX XXXX 10000 X XXXXX 100000 Example for X X DPF 10...

Страница 43: ...oint entry 4 Extrapolated K Factors are always positive numbers Make sure that the last two points do not project the K Factor slope towards zero 5 The dummy decimal point is still set up with DEC LOC...

Страница 44: ...mpatible with the remote terminal 8 3 Parity 8 3 Parity Parity is a bit of information that is insert ed before the stop bit and is used to help check if the transmission is correct In the OUTCARD set...

Страница 45: ...lly to echo back signals 8 6 RS422 Electrical Requirements 8 6 RS422 Electrical Requirements The input of the Batcher follows the standard EIA high impedance minimum of 12 K Ohms When the 422 A input...

Страница 46: ...25 Request To Send Pins 9 27 Clear To Send Jumped internally to echo back signals b Pins 11 29 Data Set Ready Pins 13 31 Received Line Signal Detector Pins 12 30 Data Terminal Ready Jumped internally...

Страница 47: ...erial transmit codes to request data or set a new value See Section 8 10 2 RS232 RS422 Serial Input Codes Up to 80 characters of data may be linked together and transmitted to the Batcher as long as t...

Страница 48: ...o num ber ST Will stop the unit from the batch in progress See Section 8 10 4 for 16 Point Option data entry commands 8 10 3 RS232 RS422 Serial Input Examples 8 10 3 RS232 RS422 Serial Input Examples...

Страница 49: ...4 DL2 DL1 Code Description DL4 DL2 DL1 Code Description DL4 DL2 DL1 Code Description DL4 DL2 DL1 Code Description DL4 DL2 DL1 Code Description DL4 DL2 DL1 Code Description DL4 DL2 DL1 Code Description...

Страница 50: ...Even Mark Analog Output If applicable Rate Count SET LOW 4 mA _ _ _ _ _ _ _ _ SET HIGH 20 mA _ _ _ _ _ _ _ _ 9 Programming Worksheet 1 Not Used 2 Scaled Pulse Output O C 3 Analog Output 4 Input A Pul...

Страница 51: ...or 12 to 27 VDC A 110 VAC 15 or 12 to 27 VDC B 220 VAC 15 or 12 to 27 VDC B 220 VAC 15 or 12 to 27 VDC Control Inputs 3A STD Pulse 3 30 VDC 20 kHz Max 3B As 3A with 4 7 K pull up resistors 5A 4 20 mA...

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