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ITEM NO.

PARTS NO.

DESCRIPTION

1

5K-5040

Worm Shaft

2

5K-5039

Worm

3

5K-5040-1

Adj.Bushing (1SET)

4

5A-5043

Head Swivel Plate 

5

5A-5006

Cover

6

002-M0600010

Hemisphere Head Cap Screw(M6*10) (38Req) 

 (5A-5007)

7

5K-5016N

Ram Adapter Plate

8

5A-5043-1

Head Swivel Plate

9

5K-5018

Ram

10

5015

Ram Pinion Screw

11

5K-5004

Locking Bolt (4Req)

12

5K-5002

Ram/Turret Gib 

13

5K-5001

Turret

14

5K-5006

Ram Lock Plunger (2Req)

15

5K-5010

Ram Lock Stud (2Req)

16

009-I0000030

Gib Screw Nut(3/8") (4Req) 

 (H-5007-1)

17

H-5007

Gib Screw (2Req)

18

5K-5012

Ram Pinion

19

5031

Plate (3Req)

20

5K-5003

Spider

21

4H-1002

Column Cover

22

4H-1004

Filter (2Req)

23

5K-1001

Column

24

001-M1000030

Socket Cap Screw(M10*30)(12Req)   (4H-3052)

25

H-4026

Pedestal

26

001-I0400160

Socket Cap Screw(1/2*1-3/4)(10Req) (4H-4052)

27

4H-4051

Knee/Column Gib Support

28

3028

Gib Adj-Screw (10Req)

29

4H-4053

Knee/Column Gib (2Req)

30

3B-1005

Knee Cover

31

4H-4001

Knee

32

4H-3039

Chip Guards

33

H-3039-1

Chip Guards

34

3030.31

Lock Boit Handle (5Req)

35

4H-4043

Knee Lock Plunger (2Req)

36

3040

Chip Guards

37

4H-4050

Knee/Column Gib Support

38

4006

Bearing Cap

39

020-006204ZZ

Bearing(6204#) (2Req)

40

2011

Bearing Retaining Ring

41

001-M0600025

Socket Head Cap Screw(M6*25)(3Req)    (4009)

42

4011

Dial Holder

43

4010-I

Dial With 100 Graduation(INCH TYPE)

43

4010-M

Dial With 125 Graduation(M/M TYPE)

44

4016

Dial Lock Nut

45

4013

GearShaft Clutch Insert

46

4002

Elevating Crank

47

011-M0000006

Washer(M6) 

 (4004)

48

001-M0600016

Socket Head Cap Screw(M6*16) 

 (4005)

49

4003

Handle

50

4H-3037-1

Saddle Knee (2Req)

51

4H-3037

Felt Wipers (2Req)

52

4H-3050

Saddle/Table Gib Support 

53

H-3029

Table Lock Plunger (2Req)

54

5K-3001

Saddle

ITEM NO.

PARTS NO.

DESCRIPTION

55

4H-3027

Saddle/Knee Gib

56

3035

Table Stop Bracket

57

001-I0300060

Socket Cap Screw(3/8"*3/4")(2Req) 

 (3036)

58

5K-3032

Saddle Lock Plunger

59

3026

Saddle/Table Gib

60

2030

Table Stop Bracket (2Req)

61

2031

Stop Piece T-Bolt (2Req)

62

2001-50

Table(10"*50")

63

001-M0600016

Socket Cap Screw(M6*16)(8Req)    (5K-5040-3)

64

5K-5040-2

Worm Fixd Cover (2Req)

65

020-00051105

Single Direction Thrust Ball Bearing(51105#) 

(2Req) 

 (5K-5042)

66

013-06060045

Key(6*6*45) 

 (5K-5041)

67

6199-1

Brass Plug

68

008-M0600006

Set Screw(M6*6) 

 (5K-5040-4)

69

008-PT000040

Plug(1/2") (2Req) 

 (2035)

70

5A-5005

Lock Nut (4Req)

71

5K-5036N

Lower Clamping Bolt Spacer (4Req)

72

H-5044-I

Ram Plate(INCH TYPE)

72

H-5044-M

Ram Plate(M/M TYPE)

73

033-00000001

Round HD Drive Screw (25Req) 

 (5032)

74

012-I0000050

Spring Washer(5/8") (4Req) 

 (5K-5005)

75

5K-5030

Turret Plate

76

002-M0500008

Hemisphere Head Cap Screw(M5*8)(2Req) 

 (4036)

77

4H-4034

Knee Lock Plunger 

78

009-I0000040

Jam Nut(1/2") 

 (4023)

79

1001-1

Stop Screw (2Req)

80

012-I0000040

Spring Washer(1/2") 

 (5029)

81

011-I0000040

Washer(1/2") 

 (4023-2)

82

4019

Bevel Gear

83

4022

Bevel Gear Spacer 

84

020-00005305

Bearing(5305#) 

 (4040)

85

013-05050020

Key(5*5*20) 

 (4020)

86

001-M0600020

Socket Head Cap Screw(M6*20)(3Req)    (4025)

87

H-4024-I

Elevating Screw Nut(INCH TYPE)

87

H-4024-M

Elevating Screw Nut(M/M TYPE)

88

036-00000010

Grease Nipple(PT1/8") 

 (4024-1)

89

H-4021-I

Elevating Screw Assembly(INCH TYPE)

89

H-4021-M

Elevating Screw Assembly(M/M TYPE)

90

001-M0800020

Socket Head Cap Screw(M8*20)(3Req)    (4041)

91

4039

Bearing Retainer Ring

92

4H-4038

Knee/Column Gib

93

4H-4028

Knee Wiper Felt

94

4H-4028-1

Knee Wiper Felt 

95

4H-4028-2

Wiper Holder (2Req)

96

013-04040020

Key(4*4*20) (2Req) 

 (4015)

97

4H-3051

Saddle/Table Gib Support

98

4H-3027-1

Saddle/Knee Gib (2Req)

99

4014

Bevel Gear

100

012-M0000008

Spring Washer(M8) 

 (4042-1)

101

001-M0800016

Socket Head Cap Screw(M8*16) 

 (4042)

102

011-M0000008

Washer(M8) 

 (4017-1)

103

4014-1

Bevel Gear Spacer

104

4H-4017

Elevating Shaft

39

40

38

45

43

44

41

42

46

34

35

48

93

31

95

27

29

28

92

36

47

49

33

30

104

96

101

91

84

90

89

85

24

25

99

63

102

100

26

37

103

22

87

72

19

11

4

65

57

56

55

59

53

50

58

16

60

61

69

79

21

12

75

10

14

83

80

78

82

20

15

64

7

5

68

66

6

54

51

6

34

28

28

50

39

6

6

8

65

64

63

13

32

18

17

16

6

5K / 5VK / 5VKF  BASIC  MACHINE

9

5K / 5VK / 5VKF  BASIC  MACHINE

52

98

28

24

3

2

1

62

97

77

76

86

94

88

67

71

70

81

23

73

74

6

-24-

-25-

Property of Kent Industrial USA 

Do Not Reproduce

Содержание KTM-5VKF-E

Страница 1: ...KTM 5VKF E Manual Knee Mill Operation Manual www kentusa com I 1 800 KENT USA P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e...

Страница 2: ...ll Feed Selector Feed Reversing Knob Manual Feed Feed Control Lever Quill Feed Handle Quill Stop Micrometer Adjusting Nut Position of Ram Operating Instructions Removing Motor Changing Vari Drive Belt...

Страница 3: ...M N N 0 0 0 D MIN 2 _ 5Z in rt J Jl Ml 1 603 MAX 16 1 42 _ 0 _ _ r __ __ D 57 1450 Fi 1 JrC 1 Basic Dim nsions 2 P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e...

Страница 4: ...onal Space and weight Floor area Height Net weight Shipping weight Power 36 in 914mm 16 in 406mm S in 140mm 16 in 406mm 2 in 54 n im 2 in 57m 23 3 8 in 603mm 2 in 50mm 850 lbs 386 kg 10 in x 50 in 254...

Страница 5: ...eter 3 89mm 3 89mm Spindle Feed Rate 0 0017 Rev 0 044mm 0 0017 Rev 0 044mm Spindle Feed Rate 0 0032 Rev 0 083mm 0 0032 Rev 0 083mm 0 0054 Rev 0 138mm 0 0054 Rev 0 138mm Drilling Capacity Manual I 32mm...

Страница 6: ...hand move table saddle and knee to limit stop in one direction Clean and lubricate exp osed ways and then move each unit to the opposite limi t stop and similarly clean and lubricate the exposed ways...

Страница 7: ...NG SLING D 4 BOLTS TIGHTEN TO 75FT LBS TORQUE BEFORE LIFTING TIGHTEN RAM LOCKING BOLTS BEFORE LIFTING MOVE TABLE AGAINST COLUMN INSTALLED GROSS WEIGHT OF MACHINE APPROX 3500 LBS FIGURE 2 LIFTING THE M...

Страница 8: ...t with floor or shims after machine is leveled If this is notdone it is possible to twist the column and put a bind in the ways LEVELING MACHINE Set machine by leveling the work table lengthwise and c...

Страница 9: ...N 0 w I I I I I L JJ _i r l J 40 1035 7 I I I __ L 78 1981 FIGURE 3 INSTALLATION LAYOUT 8 in in in in CX CX M N N P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e...

Страница 10: ...ge 34 but leave longitudinal axis mount indicator as shown in Figure 4 LOCKNUTS LUBRICATION Do not operate until properly lubricated A way surfaces and lead screws Sunoco waylub 80 or equivalent B Mil...

Страница 11: ...ib 63 page 24 CHIP WIPER ADJUSTMENT OF SADDLE GIB A tapered gib 1 53 page24 is u ed for adjusting the saddle bearing on the knee This forms a guide for the saddle To tighten gib remove chip wiper and...

Страница 12: ...ft hand side of saddle Excessive pressure can cause slight table bind U se moderate clamping pressure as this will hold saddle sufficiently The table clamp levers are located on the front of saddle an...

Страница 13: ...able from the saddle See Fig 8 REMOVING SADDLE Follow the same procedures as removing table however it is necessary to remove the entire front bracket assembly Next remove the cross feed nut bracket w...

Страница 14: ...ftl EALl D BALL REARING 9 P28 oRACKE t CROSS FtED BEARING B1 ACKE f 15 1 28 moss FEED SCREW 13 P28 ADJllSTING NUT 19 P28 N FIXED NUT 21 P28 CROSS FEED SCREW Figure 8 Longitudinal and Cm Feed As cmbl H...

Страница 15: ...WHEEL 16 Figure 9 DO NOT ath mpt to change spindle RPM unless the motor is running Dial speeds will only be approximate Belt wear will caus a slight variation in speeds from what is indicated on the d...

Страница 16: ...ERSING KNOB 8 FEED CONTROL LEVER 9 QUILL 10 SPINDLE MOTOR SPEED CHANGE HANDWHEEL 15 HI NU HI NEUTRAL LO LEVER QUILL FEED HANDLE 14 QUILL STOP KNOB 12 QUILL LOCK INDICATOR MOUNTING ROD 11 MICROMETER AD...

Страница 17: ...ed to put the head into either direct drive or backgear Rotate the spindle by hand to facilitate meshing of clutch or gears Neutral can be obtained at mid way position and is provided to permit free s...

Страница 18: ...feed worm gear QUILL FEED SELECTOR 5 Fig 9 This crank is used fo select the feed rate to be used It is shifted by pulling knob out and turning from one position to another Feed rates are stamped on c...

Страница 19: ...W CHECK AUTOMATIC DISENGAGEMENT IN BOTH DIRECTIONS THAT IS WITH QUILL STOP NUT 150 page 30 AGAINST THE FEED TRIP LEVER 160 page 30 FOR DOWN POSITION AND AGAINST REVERSE TRIP BALL LEVER 67 page 30 FOR...

Страница 20: ...8 CAUTION THIS CLUTCH SHOULD NOT BE TAMPERED WITH IN THE FIELD OPERATING INSTRUCTIONS CAUTION DO NOT TRY TO CHANGE SPINDLE SPEED ON 2VS VARI DRIVE HEAD UNTIL MOTOR IS RUNNING THIS COULD CAUSE PARTS BR...

Страница 21: ...ed registers 3800 _on the tRchometer tighten jam nut Now reposition the speed dial plate to match the tachometer reading This is dorie by loosening the Hex nut I page 34 until the spindle speed regist...

Страница 22: ...remove the screws_ 9 page 36 D that fastE n the motor to the belt housing The motor should be lifteo slightly and pulled firmly away from the spindle and toward the rear of the belt housing This will...

Страница 23: ...age36 and sleeves 19 page36 C Next remove the six screws 56 page36 D then holding the belt housing E to the base 63 page36 A f E 0 _Figure 11 Removing the Vari Drive Belt Remove the old belt 27 page36...

Страница 24: ...below the speed dial 1 B Figure 12 Removing Timing Belt c A slight blow under the speed changer bracket 5 page 34 may be needed to separate the upper housing D from its base As the housings are being...

Страница 25: ...cket Cap Screw M6 16 8Req 5K 5040 3 64 5K 5040 2 Worm Fixd Cover 2Req 65 020 00051105 Single Direction Thrust Ball Bearing 51105 2Req 5K 5042 66 013 06060045 Key 6 6 45 5K 5041 67 6199 1 Brass Plug 68...

Страница 26: ...cket Cap Screw M6 16 8Req 5K 5040 3 64 5K 5040 2 Worm Fixd Cover 2Req 65 020 00051105 Single Direction Thrust Ball Bearing 51105 2Req 5K 5042 66 013 06060045 Key 6 6 45 5K 5041 67 6199 1 Brass Plug 68...

Страница 27: ...ew M6 16 6Req 2036 18 2011 Bearing Retainer Ring 2Req 19 2010 Washer 2Req 20 001 M1000025 Socket Head Cap Screw M10 25 12Req 2026 21 014 05000030 Roll Pin 5 30 8Req 2027 22 3005 Gross Feed Bearing Bra...

Страница 28: ...ew M6 16 6Req 2036 18 2011 Bearing Retainer Ring 2Req 19 2010 Washer 2Req 20 001 M1000025 Socket Head Cap Screw M10 25 12Req 2026 21 014 05000030 Roll Pin 5 30 8Req 2027 22 3005 Gross Feed Bearing Bra...

Страница 29: ...1 8 5K 8063 1 50 001 M1000020 Socket Cap Screw M10 20 6Req 5K 8064 51 5K 7060 Hi Low Detent Plate 52 5K 7066 Hi Low Detent Plunger 53 001 M0600025 Socket Cap Screw M6 25 2Req 5K 7068 54 014 04000020 R...

Страница 30: ...1 8 5K 8063 1 50 001 M1000020 Socket Cap Screw M10 20 6Req 5K 8064 51 5K 7060 Hi Low Detent Plate 52 5K 7066 Hi Low Detent Plunger 53 001 M0600025 Socket Cap Screw M6 25 2Req 5K 7068 54 014 04000020 R...

Страница 31: ...rew 49 5K 6182 Pinion Shaft Hub Sleeve 50 013 05050020 Key 5 5 20 5K 6184 51 5K 6172 Quill Pinion Shaft 52 6175 Compression Spring 53 008 M0800008 Set Screw M8 8 5K 6177 54 5K 6125 Shift Sleeve 55 001...

Страница 32: ...rew 49 5K 6182 Pinion Shaft Hub Sleeve 50 013 05050020 Key 5 5 20 5K 6184 51 5K 6172 Quill Pinion Shaft 52 6175 Compression Spring 53 008 M0800008 Set Screw M8 8 5K 6177 54 5K 6125 Shift Sleeve 55 001...

Страница 33: ...k Sleele Guard 40 5K 6117 Quill Lock Bolt Spacer 41 5K 6242 Compression Spring 42 5K 6240N Feed Trip Plunger 43 016 P0500014 Pin 5 14 5K 6241 44 002 M0400008 Hemisphere Head Cap Screw M4 8 6Req 45 5K...

Страница 34: ...k Sleele Guard 40 5K 6117 Quill Lock Bolt Spacer 41 5K 6242 Compression Spring 42 5K 6240N Feed Trip Plunger 43 016 P0500014 Pin 5 14 5K 6241 44 002 M0400008 Hemisphere Head Cap Screw M4 8 6Req 45 5K...

Страница 35: ...4 5K 7071 Hi Low Pinion Block 35 001 M0500006 Socket Head Cap Screw M5 6 7064 36 001 M0400020 Socket Cap Screw M4 20 2Req 5K 7072a 37 5K 7070 Hi Low Shift Crank 38 3H 7069 Baketlite Ball Handle 39 5K...

Страница 36: ...4 5K 7071 Hi Low Pinion Block 35 001 M0500006 Socket Head Cap Screw M5 6 7064 36 001 M0400020 Socket Cap Screw M4 20 2Req 5K 7072a 37 5K 7070 Hi Low Shift Crank 38 3H 7069 Baketlite Ball Handle 39 5K...

Страница 37: ...Stud 2Req 36 015 E0000006 Snap Ring E6 5K 8066 37 037 00000010 Oil Cap PT1 8 2Req 7054 38 5K 8034 Spindle Pulley Hub 39 013 10080030 Key 10 8 30 5K 8051 40 5K 8063 Gear Housing 41 001 M1000020 Socket...

Страница 38: ...Stud 2Req 36 015 E0000006 Snap Ring E6 5K 8066 37 037 00000010 Oil Cap PT1 8 2Req 7054 38 5K 8034 Spindle Pulley Hub 39 013 10080030 Key 10 8 30 5K 8051 40 5K 8063 Gear Housing 41 001 M1000020 Socket...

Страница 39: ...p Screw M10 30 6Req 5K 8064 50 016 T0500040 Taper Pin 2Req 5K 8060 51 001 M0600030 Socket Cap Screw M6 30 2Req 5K 7068 52 5K 7071 Hi Low Pinion Block 53 001 M0500010 Socket Head Cap Screw M5 10 7064 5...

Страница 40: ...p Screw M10 30 6Req 5K 8064 50 016 T0500040 Taper Pin 2Req 5K 8060 51 001 M0600030 Socket Cap Screw M6 30 2Req 5K 7068 52 5K 7071 Hi Low Pinion Block 53 001 M0500010 Socket Head Cap Screw M5 10 7064 5...

Страница 41: ...E 1B20N 27 001 M0500016 Socket Head Cap Screw M5 16 2Req 28 001 M0500050 Socket Head Cap Screw M5 50 29 008 M0600010 Set Screw M6 10 30 011 M0000006 Washer M6 2Req 31 5BI 6001 5HP 5HP Inver Motor 32 T...

Страница 42: ...E 1B20N 27 001 M0500016 Socket Head Cap Screw M5 16 2Req 28 001 M0500050 Socket Head Cap Screw M5 50 29 008 M0600010 Set Screw M6 10 30 011 M0000006 Washer M6 2Req 31 5BI 6001 5HP 5HP Inver Motor 32 T...

Страница 43: ...Bull Gear Pinion 49 3B 7071 1 Limit Switch Bracket 50 5K 7080 Gear Shaft 51 013 06060020 Key 6 6 20 2Req 5K 7078 52 036 00000010 Grease Nipple 1 8 5K 8063 1 53 022 00000005 Limit Switch D4E 1A20N 54 5...

Страница 44: ...Bull Gear Pinion 49 3B 7071 1 Limit Switch Bracket 50 5K 7080 Gear Shaft 51 013 06060020 Key 6 6 20 2Req 5K 7078 52 036 00000010 Grease Nipple 1 8 5K 8063 1 53 022 00000005 Limit Switch D4E 1A20N 54 5...

Страница 45: ...ntroller CPS3 2Req 028 0000CPS3 2 7 Ratio Distributor Controller CPS4 2Req 028 0000CPS4 2 8 Ratio DistributorController CPS5 2Req 028 0000CPS5 2 9 Closure Plug PG 004 028 00PG 004 1 10 Steel Shield Tu...

Страница 46: ...OPERATION MANUAL PARTS LIST P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e...

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