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EN

1.2.2  About welding

In addition to the welding machine, welding outcome is influenced by the work piece to be 

welded, welding technique and the welding environment. Therefore, recommendations in this 

manual must be followed. 
During welding, an electric welding circuit is created between the filler wire and the welded 

piece. On delivery, the welding gun euro connector is connected to the positive pole. The 

terminals are located inside the wire feed case door and should not be changed unless you 

intend to run a filler wire that is directed to be used in reverse polarity, electrode negative. 
When a filler wire is loaded to the machine and the gun trigger is pressed, the wire feed 

mechanism drives the filler wire through the wire liner to the contact tip mounted in the 

welding gun. The earth return socket on the back of the machine is set as the negative 

terminal, and when connected to the workpiece via the earth return lead, it completes the 

welding circuit. 
When the filler wire touches the work piece, a short circuit occurs, forming the needed closed 

electrical circuit. A welding arc is formed and welding commences. Unrestricted current flow 

is possible only when the earth return clamp is properly attached to the workpiece and the 

fixing point of the clamp to the workpiece is clean, and free from paint and rust. 

Wire feed autostop function

Kempact RA is equipped with a security feature that automatically stops the wire feed and 

shielding gas flow and cuts the voltage from the wire, if the welding gun trigger is held down 

for more than 30 seconds without arc ignition.

2. 

PREPARATIONS

NOTE!  

Please read the separate safety instruction booklet provided before you commence welding. 

Pay particular attention to the risks associated with fire and explosion.

2.1  Unpacking

Make sure that you select appropriate wire feed rolls/groove type, welding gun contact tip 

and wire liner, and also ensure that the machine polarity is correctly set for the material filler 

type used. If using aluminium or stainless steel filler wire, we recommend you change the wire 

liner to a Kemppi plastic type, which is better suited for the material.
Before using the equipment, always make sure it was not damaged during transportation. 

Also check that you have received what you ordered and that there are instructions for it. 
The packaging material of the products is suitable for recycling.

Environment

The machine is suitable for both indoor and outdoor use, but it should be protected from rain 

and sunshine. Store the machine in a dry and clean environment and protect it from sand and 

dust during use and storage. The recommended operating temperature range is –20…+40 °C. 

Place the machine in such a way that it does not come in contact with hot surfaces, sparks and 

spatters. Make sure the air flow into the machine is unrestricted.

Kempact RA 181A, 251R, 251A, 253R, 253A, 253RMV, 253AMV, 323R, 323A, 323RMV, 323AMV

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Содержание 181A

Страница 1: ...MV 323AMV Operating manual Bruksanvisning Gebrauchsanweisung Manual de instrucciones K ytt ohje Manuel d utilisation Manuale d uso Gebruiksaanwijzing Brugsanvisning Instrukcja obs ugi Manual de utiliz...

Страница 2: ......

Страница 3: ...OPERATING MANUAL English...

Страница 4: ...re spool 12 4 3 Setting the spool brake force 12 4 4 Loading the welding wire to feed mechanism 13 4 5 Welding gun 14 4 6 Setting the pressure of the feed rolls 15 4 7 Wire guide tubes and feed rolls...

Страница 5: ...no liability can be accepted for any errors or omissions Kemppi reserves the right to change the specification of the product described at any time without prior notice Do not copy record reproduce or...

Страница 6: ...tion Kempact RA is equipped with a security feature that automatically stops the wire feed and shielding gas flow and cuts the voltage from the wire if the welding gun trigger is held down for more th...

Страница 7: ...the metal chassis of the machine does not come into contact with the welding circuit and or surfaces so connected NOTE Never aim metallic grinding spray sparks towards the equipment 2 3 Distribution...

Страница 8: ...consultation with the distribution network operator if necessary that the equipment is connected only to a supply with a short circuit power Ssc greater than or equal to 1 1 MVA Kempact 323 MVU This...

Страница 9: ...CHINE INTRODUCTION 3 1 General view of the machine FE 32 1 3 5 4 2 1 Supply voltage cable 2 Main switch 3 Shielding gas hose connector 4 Welding gun and cable 5 Earth return clamp and cable 7 Kemppi O...

Страница 10: ...or mains plug may be installed or replaced only by an electrical contractor or installer authorised to perform such operations Welding gun Kempact RA welding machines are supplied with Kemppi FE rang...

Страница 11: ...nector at the back of the machine Connect the other end of the gas hose to the gas cylinder via a suitable and approved single stage regulator valve where outlet flow rates can be adjusted NOTE Never...

Страница 12: ...the machine handles 3 Place one foot to the foot base plate located in front of the air intake grill Press your foot firmly downwards and pull back the machine at the same time so lifting the machine...

Страница 13: ...ithout a gas cylinder loaded in place When transporting the machine between sites welding gas cylinders must be removed from the chassis secured and transported by other means 4 BEFORE YOU START USING...

Страница 14: ...gainst the internal surface of the wire feed unit chassis or door This may result in increased drag impacting on weld quality This may also result in long term wire feed unit damage rendering the unit...

Страница 15: ...exposing about 150 mm of filler wire from the front of the machine 3 Close the top feed roll s lever s over the filler wire and close the pressure arm s 4 Cut away any deformed filler wire section an...

Страница 16: ...er to remove the sharp cut tip of the filler wire before loading the wire to the welding gun so preventing damage to the liner inside the welding gun cable This is particularly important for soft fill...

Страница 17: ...stment knob depending on the Kempact RA used For models fitted with the two roll GT02 wire drive system the more pressure applied the greater the number of graduation marks visible For models fitted w...

Страница 18: ...3 1 0 W007534 1 2 W007535 A C D A C D DuraTorque models 253R 253A 253RMV 253AMV 323R 323A 323RMV 323AMV mm outlet tube middle tube inlet tube wire spiral guide Ss Al Fe Mc Fc plastic 0 6 W007448 W0074...

Страница 19: ...cessary for reliable filler wire drive without deformation of the wire itself For flux cored filler wires select a knurled feed roll to achieve better wire grip NOTE Slight slippage is recommended in...

Страница 20: ...ssure tension arm 2 Lift the upper feed roll on its pivot to the maximum open position 3 Pull out mounting pin of the upper feed pressure roll and replace the roll with a new one 4 Open the locking sc...

Страница 21: ...m 6 Replace the rubber terminal covers The rubber covers must always protect the terminals during use 4 9 1 Dusty work environments If the working environment frequently carries airborne metallic dust...

Страница 22: ...e welding parameters materials wire sizes gas types and current values used The welding dynamics scale is 9 to 9 Negative values make the rise of current slower which results in a hotter and more flui...

Страница 23: ...nction selection is confirmed by either one dot SPOT TIME or dash line CYCLE TIME under the word Timer in the display 6 2T 4T gun switch latching button 2T 4T This button offers you two modes of weldi...

Страница 24: ...ctive 5 2 Adaptive control panel DYNAMICS POWER U W006149 CRATER FILL SPOT CYCLE GAS POST GAS A MATERIAL WIRE 2T 4T MODE HOT SPOT MEMORY SAVE 1 2 3 4 POST GAS mm mm m min A BRAZING r CRATER AUTOMATIC...

Страница 25: ...arc The scale is regulated in volts and is also supported by a graphical display bar that indicates the proportion of the available output voltage selected In adaptive mode this control knob offers mi...

Страница 26: ...visible 9 WireLine service indicator Under normal working conditions the WireLine service indicator is not visible However if the welding gun contact tip or liner becomes dirty and blocked or the wir...

Страница 27: ...me value with adjustment knob 3 The POST GAS adjustment range is from 0 1 second to 3 0 seconds 14 Selection of crater fill function adaptive mode CRATER FILL When operating in adaptive mode and AUTOM...

Страница 28: ...vex flat and concave Select the desired settings and you are ready to weld 5 3 Parameter guides Fe 0 8 mm 5 18 CO Ar PlateThickness mm 0 5 0 8 1 1 5 2 2 5 3 WireFeedSpeed m min 2 2 5 3 5 5 8 10 13 Set...

Страница 29: ...e welding starts Ensure the earth return clamp is connected to the work piece Ensure that you are wearing the correct safety equipment before you start welding including suitable welding clothing the...

Страница 30: ...with the FE 20 25 welding guns only Setting and function 1 Before using HOT SPOT function release the pressure tension arms at the wire feed mechanism 2 Rotate the filler wire spool slowly clockwise r...

Страница 31: ...ding gun wire liner with dry compressed air NOTE When using compressed air pistols ensure you are wearing adequate safety equipment including suitable work clothing gloves and eye protection Never dir...

Страница 32: ...ctly adjusted Check gun liner is not blocked Replace if necessary Check correct gun liner is fitted for the filler wire size and type Check contact tip for size type and wear Check gun is not over hea...

Страница 33: ...s of local authorities or a Kemppi representative By applying this European Directive you will improve the environment and human health 8 ERROR CODES Error 2 Mains under voltage The machine has detect...

Страница 34: ...FE 32 5m P2222 Kempact 251A FE25 3 5m P2205 Kempact 251A FE25 5m P2206 Kempact 253A FE32 3 5m P2209 Kempact 253A FE32 5m P2210 Kempact 323A FE32 3 5m P2214 Kempact 323A FE32 5m P2215 Welding guns FE...

Страница 35: ...djustment range 1 0 14 0 m min 1 0 18 0 m min Voltage adjustment range 8 0 26 0V 8 0 29 0V Filler wires Fe solid 0 8 1 2 mm 0 8 1 2 mm Fe cored wires 0 8 1 2 mm 0 8 1 2 mm Ss 0 8 1 2 mm 0 8 1 2 mm Al...

Страница 36: ...1 0 18 0 m min 1 0 20 0 m min Voltage adjustment range 8 0 31 0V 8 0 32 5V Filler wires Fe solid 0 8 1 2 mm 0 8 1 2 mm Fe cored wires 0 8 1 2 mm 0 8 1 2 mm Ss 0 8 1 2 mm 0 8 1 2 mm Al 1 0 1 2 mm 1 0...

Страница 37: ...V 20A 31V 250A 10V 20A 32 5V 320A No load voltage 46V 50V Idle power 35W 35W Power factor at max 250A 26 5V 230V 0 94 320A 30V 230V 0 94 250A 26 5V 400V 0 93 320A 30V 400V 0 94 Efficiency at 100 ED 15...

Страница 38: ...Operating temperature range 20 40 C 20 40 C Storage temperature range 40 60 C 40 60 C Standards IEC 60974 1 IEC 60974 1 IEC 60974 5 IEC 60974 5 IEC 60974 10 IEC 60974 10...

Страница 39: ......

Страница 40: ...l 33 1 30 90 04 40 Telefax 33 1 30 90 04 45 sales fr kemppi com KEMPPI GmbH Perchstetten 10 D 35428 LANGG NS DEUTSCHLAND Tel 49 6 403 7792 0 Telefax 49 6 403 779 79 74 sales de kemppi com KEMPPI SP KA...

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