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27

 

72V 

40~86 

40~86 

 

Figure 4.1

 

(3)Current Percent: Phase Current Percent. Range: 20~100 

Functional description: The max motor current is (The Value * Peak Current of the Controller). 

Suggestion: Factory default is 100%. 

 

(4)Battery Limit: Battery Limit Current, Limit the max value of Battery Current. Range: 20~100 

Functional description: Set max battery current so as to protect battery. A lower value means a 

lower battery output current and better protective effect. But excessively low value will affect 

acceleration. 

Suggestion: Factory default is 100%. 

 

(5)Identification Angle: Please download the instruction to how to use Identification angle 

function from the website. 

www.kellycontroller.com/support.php 

If you can read 85 in Identification Angle item, that is to say, the system is stable and normal. 

Please fill in 170 for Identification Angle item in user program. Then 

please click Write button in user program. Please wait a few seconds before restart the power 

supply. You will see some info on Monitor screen after power supply is 

reset.  If you see Reset error on the Monitor screen,  that is to say,  the auto_Identification is 

finished. You can see 85 in the Identification Angle item again. And the controller will 

blink error code. This is normal. Please reset the power supply again. Then everything will be 

fine. The motor is ready to be drived by the KLS controller. 

Range: 85 or 170, nothing else. 

 

(6)TPS Low Err: Hall active pedal, if lower than the value, report the fault of TPS Type. Range: 

0~20 

 

(7)TPS High Err: Hall active pedal, if higher than the value, report the fault of TPS Type. Range: 

80~100 

As you may know, the output of hall throttle from Kelly is about from 0.86V to 4.2V. 

Our controller will report 3.3 error code if the output of hall throttle is below 0.5V or above 4.5V 

by default. 

The controller will think the hall throttle is shorted or damaged if the output is beyond the range 

from 0.5V to 4.5V. 

You can adjust the threshold voltage below or above 0.5V.The controller will report the 3.3 code 

to protect the system according to different types of hall throttle. 

Because there are many different hall throttle suppliers in the world.The initial output can not be 

always in the range of 0.5V to 4.5V. 

But it doesn't make any differences if you choose 0-5V or 3-wire pot for the throttle type.That is 

to say,these two settings are only useful for hall active throttle or pedal when you chose throttle 

Содержание KLS8425RM

Страница 1: ...KLS7225RM KLS8425RM KLS84150RMO KLS1460RMO KLS7230RM KLS8428RM KLS84180RMO KLS1480RMO KLS7235RM KLS8430RM KLS1170RMO KLS14100RMO KLS7240RM KLS8445RM KLS1185RMO KLS14120RMO KLS7245RM KLS8460RM KLS1110...

Страница 2: ...gulation 6 Chapter 3 Wiring and Installation 7 3 1 Mounting the Controller 7 3 2 Connections 19 3 3 Installation Check List 25 Chapter 4 Programmable Parameters 26 4 1 Step 1 26 4 2 Step 2 31 4 3 Step...

Страница 3: ...FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows users to adjust parameters conduct tests a...

Страница 4: ...activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost switch 11 3 analog 0 5V inputs that default to throttle input Brake analog input and m...

Страница 5: ...on 9 Hardware over voltage protection 10 Configurable limit for motor current and battery current 11 Low EMC 12 Battery protection current cutback warning and shutdown at configurable high and low bat...

Страница 6: ...ll KLS controllers can do regen brake function by default 72 72V batteries 25 Maximus boost current 250A RM Racing motor controller specificly designed for racing motors Kelly KLS RM Racing Motor cont...

Страница 7: ...36 173V 1100A 275A 440A KLS14130RMO 48 144V 36 173V 1300A 325A 520A KLS1680RMO 48 168V 36 200V 800A 200A 320A KLS16100RMO 48 168V 36 200V 1000A 250A 400A Chapter 3 Wiring and Installation 3 1 Mountin...

Страница 8: ...8 Figure 1 KLS7225RM KLS7230RM KLS8428RM mounting holes dimensions dimensions in millimeters...

Страница 9: ...9 Figure 1 KLS8425RM mounting holes dimensions dimensions in millimeters...

Страница 10: ...10 Figure 2 KLS7235RM KLS7240RM KLS8430RM KLS8445RM mounting holes dimensions dimensions in millimeters...

Страница 11: ...11 Figure 3 KLS7245RM mounting holes dimensions dimensions in millimeters...

Страница 12: ...12 Figure 3 KLS8428RM mounting holes dimensions dimensions in millimeters...

Страница 13: ...13 Figure 4 KLS8460RM mounting holes dimensions dimensions in millimeters...

Страница 14: ...14 Figure 4 KLS7250RM KLS7260RM mounting holes dimensions dimensions in millimeters...

Страница 15: ...15 Figure 5 KLS8480RM KLS84100RM KLS84120RM KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO mounting holes dimensions dimensions in millimeters...

Страница 16: ...16 Figure 5 KLS8480RM KLS84100RM KLS84120RM KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO With Aluminum Liquid Cooling Heatsink at the bottom mounting holes dimensions dimensions in millimeters...

Страница 17: ...17 Figure 6 KLS RMO model with Sealed Aluminium Housing mounting holes dimensions dimensions in millimeters...

Страница 18: ...18 Figure 7 Sealed Aluminium Housing with Liquid Cooling Heatsink at the bottom Mounting holes dimensions dimensions in millimeters...

Страница 19: ...19 3 2 Connections 3 2 1 Pin definition of KLS N Controller Figure 10 waterproof connector...

Страница 20: ...20 Figure 11 Compact connectors...

Страница 21: ...switch signals 3 Boost and brake analog regen use the same port on pin2 4 CAN bus is not included in KLS N controller by default When boost is disabled in user program pin2 is used as brake analog re...

Страница 22: ...temperature sensor input Raddle 5 5V 5V supply output 40mA Purple 18 Hall A Hall phase A Yellow 17 Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are internally c...

Страница 23: ...Controller Figure 11 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V input signal of the pin supplies the second b...

Страница 24: ...roller on pin11 Figure 14 Wiring diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communication Port A 4pin connector to RS232 port is...

Страница 25: ...uring the checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on The fault code will be detected automatically...

Страница 26: ...ay it is not enough to connect only power supply PWR pin7 to batteries for Identification Angle operation Please download the instruction how to use Identification angle function from our website www...

Страница 27: ...ntification is finished You can see 85 in the Identification Angle item again And the controller will blink error code This is normal Please reset the power supply again Then everything will be fine T...

Страница 28: ...l Range 1 2 12 Brake sensor Dead Low Brake sensor Dead Zone Low Range 5 40 Functional description Set throttle effective starting point Suggestion Set according to the practical situation factory defa...

Страница 29: ...ult and not operate Suggestion Set according to the practical situation factory default is Enable 20 Brake H Pedal Releasing Brake High Pedal Disable Value range Enable and Disable Functional descript...

Страница 30: ...h will be activated Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable 20 B Foot Switch Value range Enable and Disable Functional description If enabl...

Страница 31: ...the brake switch will make the Cruise control quit Suggestion factory default is Disable 27 Anti Slip If enabled the controller will try to prevent the vehicle rolling back on downhill faster and fast...

Страница 32: ...hen the motor temp is at 110 degrees inside Range 60 170 6 Line Hall Zero It is only useful when the speed sensor is at 4 Useless for KLS N or KLS M model 4 3 Step 3 1 RLS_TPS Brk RLS TPS Braking Perc...

Страница 33: ...t is 1000 These three parameters are used for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower value respectively 10 Change Dir brake Value ra...

Страница 34: ...This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We must do Identification angle operation before...

Страница 35: ...35 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Страница 36: ...ter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone We don t have to use SM 4A to DB9 RS232 conv...

Страница 37: ...shed the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fill 170 in the identification angle item And...

Страница 38: ...please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not write it back to 85 by manual Please wait longe...

Страница 39: ...are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host computer through either an RS232 or USB port Discon...

Страница 40: ...ogram Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please suspend the motor when enable Auto Identify...

Страница 41: ...omentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a restart will clear the fault 3 4 Angle sensor...

Страница 42: ...ontact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail Sales Kelly Controls com Phone 01 224 637...

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