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11

Warranty Policy 

The warranty for the machine will be null and void if any non-genuine Kelly part is used on the 

machine.

Kelly guarantees its products against faulty workmanship and materials for twelve (12) months from date 
of purchase. Disc Chain, Prickle Chain and Swivel Bearings units are considered to be wear items and it’s 
reasonable to expect that these parts may need to be replaced over time. 

Kelly offers an additional 12 month warranty if the machine is registered within 2 months of purchasing 
the machine. Machine registrations can be completed by the customer or dealer on the Kelly website or 
the Kelly supplied warranty registration form in the operator manual. 

Kelly’s warranty policy does not cover misuse, modifications, damage during transit or product that has 
not been maintained per the Kelly maintenance procedures outlined in the relevant product manual. 
Failure to properly maintain the machine or blatant misuse shall result in the warranty being null and 
void. 

Kelly reserves the right to request written, photographic or video documentation prior to any warranty 
authorisation. All warranty queries and requests for authorisation can be directed to 
[email protected].

Any warranty repair, service or modification to products must be performed by an authorised Kelly 
repairer and pre-approved by Kelly in writing prior to any work being carried out. 

Kelly will issue an “Authorised Returns” notice for any faulty parts to be returned at the request of the 
company. 

Any claim for warranty, labour or parts must be completed on the prescribed warranty claim form found 
on the Kelly website. 

Warranty claims are to be lodged within 30 days of completion of work. If further information is requested 
on the claim from the Warranty Officer, you have 30 days to provide the information. If you fail to adhere 
with the above instructions the warranty claim may be declined. 

Upon completion and approval of this claim the dealer will receive a credit to their account. 

 

To activate the warranty a product registration form must be lodged with the manufacturer.

Machine registration

Australian website – Customer registration: http://www.kellyengineering.com.au/machine-registration/

Australian website – Dealer registration: http://www.kellyengineering.com.au/warranty-registration-2/

Содержание CL1

Страница 1: ...oleroo Centre SA 5482 Website Australia www kellyengineering com au Australia Revision C Register within 2 months of purchasing the machine to receive an additional 12 months warranty Find the registration information on page 12 Tillage System 6m Operating Instruction Manual Serial number ...

Страница 2: ...8 to 20 Basic folding operation 21 to 24 Section 3 Chain Operation Correct Setup 25 Importance of chain tension 26 Frame height adjustment 26 Machine setup prior to operating 27 Set chain tension 28 to 29 Correct hydraulic chain tensioning 30 to 31 Dropleg height adjustment 32 to 33 Fine adjustment for perfect operatingresults 34 to 35 Section 4 Maintenance Inspection 36 Maintenance and inspection...

Страница 3: ...d all assembly instructions and study all photographs thoroughly before assembling the unit Safety Information Please note Left and right is determined by standing behind the machine and looking to the front ...

Страница 4: ...ded may result in a MINOR OR MODERATE INJURY Carefully read all safety points in this manual and on your machine Keep all safety decals in good condition and replace ones that have been worn or lost Replacement decals are available by contacting your local dealer Safety guidelines This equipment is dangerous to children and persons unfamiliar with its operation Do not allow persons to operate or a...

Страница 5: ...ckle chain should be clear of the ground Be aware of the height length and width of the machine Beware of obstacles and overhead powerlines Use approved accessory and necessary warning devices on the road during both day and night time transporting Hydraulics NEVER remove hydraulic hoses or ends unless the machine is in either transport position or fully extended in working position Relieve all hy...

Страница 6: ...6 Safety decals individual placement If any safety decals are missing please contact your local dealer immediately and do not use the machine Fig 1 Fig 2 ...

Страница 7: ...7 Safety decals individual placement If any safety decals are missing please contact your local dealer immediately and do not use the machine Fig 3 ...

Страница 8: ...8 Safety decals individual placement Fig 4 If any safety decals are missing please contact your local dealer immediately and do not use the machine ...

Страница 9: ...vidual placement Orange reflectors quantity 8 Locate facing outwards on central section Orange reflectors If any safety decals are missing please contact your local dealer immediately and do not use the machine Fig 5 Fig 6 ...

Страница 10: ...10 Section 1 Warranty ...

Страница 11: ... video documentation prior to any warranty authorisation All warranty queries and requests for authorisation can be directed to warranty kellyengineering com au Any warranty repair service or modification to products must be performed by an authorised Kelly repairer and pre approved by Kelly in writing prior to any work being carried out Kelly will issue an Authorised Returns notice for any faulty...

Страница 12: ...elow then what must we do to become a 10 in your opinion ____________________________________________________________________________________________________________ ____________________________________________________________________________________________________________ If you scored 9 or above then please tell us why you gave us this score _____________________________________________________...

Страница 13: ...ocal dealer or by contacting Kelly Engineering Kelly Engineering welcomes feedback Should you have any difficulties that you wish to raise suggestions for improvement or modifications that you feel would enhance our products we look forward to hearing from you Contact Information Kelly Engineering PO Box 100 Booleroo Centre SA Australia 5482 Phone 61 8 8667 2253 Email sales kellyengineering com au...

Страница 14: ...14 Section 2 Machine Operation ...

Страница 15: ...les care should be taken to prevent fires and fire fighting equipment should be readily available Familiarise yourself and other operators with the machine s operation before using Pre operation checklist 1 All wheel nuts bolts and nuts are tightened to the correct setting 2 Split pins are in place 3 Stickers and warning signs are in place 4 Hydraulic fittings are tight and have no leaks 5 Chains ...

Страница 16: ...16 Park brake Fig 7 Rotate counter clockwise to apply brake ...

Страница 17: ...e setup Full load for chain configuration front rear CL2 CL2 CL2 CL1 CL2 SD49 CL1 CL1 CL1 W36 CL1 SD49 SD49 SD49 R300 R300 Half load for chain configuration front rear W36 W36 Prickle Chain Prickle Chain Fig 9 ...

Страница 18: ... have not fallen out of their slotted plates during transport 2 Open both transport safety lock valves at the front of the machine see Fig 13 for location of valves 3 Lower front A frame to working height 4 Unfold wings holding the hydraulic lever until the main center cylinder pins have centered in their slots Fig 11 5 Make sure tap is open and keep holding the pressure on the unfold lever until ...

Страница 19: ...19 The chain is set correctly at 69 Bar 1000 psi Fig 12 ...

Страница 20: ...correct for field conditions Adjust if neccessar see section frame height adjustment Fig 19 8 Move off with all chains in working position If neccessary it is acceptabe to raise frame to transport height This will lift the front chains off the ground and reduce the load on the tractor Lower the frame once operating speed is reached Transport safety lock valves Tension isolation valve Fig 13 Fig 14...

Страница 21: ...roken b Check that height adjusting chains have not fallen out of their slotted plates during operation 2 Open wing tension valve Fig 16 3 Open transport safety lock valves Fig 13 4 Fold wings holding the hydraulic lever until both cylinders are fully retracted 5 Raise the machine to transport height until the cylinders are fully extended 6 Close transport safety lock valves Fig 13 7 Attach transp...

Страница 22: ...22 Folding Fig 16 ...

Страница 23: ...23 Fig 17 Folding ...

Страница 24: ...24 Fig 18 Folding ...

Страница 25: ...25 Section 3 Chain Operation Correct Setup ...

Страница 26: ...olding Uneven field surface with ridges and furrows being created A correctly adjusted machine will not cause this phenomenon The framework should be horizontal when set on level ground ie parallel to the ground Fine adjustments should be made using the adjustor chains at each bearing mount plate Frame height adjustment Ground level Leading disc is 1 25mm from ground on all chains Set drawbar heig...

Страница 27: ...27 Wing set up prior to operating Make sure the pin is centred Fig 22 ...

Страница 28: ... time the chain is worn down and the cylinder is fully extended you will need to remove disc s from each front and rear chain set Fully Extended rrect chain tension will ensure that the entire length of discs will roll as one This minimises the movement between each link If a chain is not adjusted and runs loose each link acts as a universal joint as the curved chain rolls along and the wear rate ...

Страница 29: ...29 Fig 24 ...

Страница 30: ...It may however be necessary in different situations to increase the pressure Max 138 Bar 2000psi Loosen the lock nut open the tension isolation valve Fig 14 activate the unfold circuit while using an allen key to turn the screw in the direction Fig 25 until the desired pressure is reached on the tension pressure gauge To decrease the tension pressure wind the screw all the way out activate the fol...

Страница 31: ...31 Fig 26 ...

Страница 32: ...until the height adjusting chains are loose Remove spring retaining clip Fig 27 2 Slide chain links through slot in lifting arm turn links 90 degrees for fine adjustment Lift Frame and install retaining clip Fig 27 3 Remove stand Fig 27 1 Fig 27 2 Fig 27 3 Dropleg height adjustment Release wing tension by opening the tension isolation valve Fig 14 Move spacers to bottom of dropleg to decrease grou...

Страница 33: ...33 Dropleg height adjustment Fig 29 ...

Страница 34: ...ing chains may not level out This can occur at the front of each chain at the front of the rear chains widest point and at the front of the machine either side of center When the trailing disc is set too low it may leave a furrow that may not be filled by other chains Look for this at the rear of each chain on the wings at the rear of the front chains and at the very rear of the machine near the c...

Страница 35: ...ll result in premature wear of swivel hardware and the first two chain links It will also cause ridges and furrows Digging effectiveness is a result of soil conditions and disc chain construction The weight shape angle and spacing of the discs are the factors which influence efficacy On hard dry soils it is unrealistic to expect the discs to dig fully or evenly However they will still perform well...

Страница 36: ...36 Section 4 Maintenance Inspection ...

Страница 37: ...while performing maintenance Intervals 1 After 0 5 hours Re tighten wheel nuts 2 After FIRST use Visual check after first usage Check for loose or missing hardware oil leaks 3 Daily Check chain tension pressure Visual check for loose or missing hardware especially chain bearing bolts and pin retaining hardware Check for oil leaks or damaged hydraulic hoses Immediately after stopping the machine wa...

Страница 38: ...e shooting The majority of the Kelly Tillage System operating problems are due to incorrect adjustment This trouble shooting section may help you by providing solutions to common problems Symptom Problem Solution Wings bouncing Wing tyre pressure too low Refer to page 41 for tyre pressure specifications Operating speed is too fast for field conditions Refer to page 41 for operating speed Chain Lin...

Страница 39: ...cates correctly Operation leaves central ridge behind machine Front chain swivels are too low Refer to chain mount arm height adjustment on page 32 Operation leaves central furrow behind machine Rear chain swivels are too low Refer to chain mount arm height adjustment on page 32 Ridging on outside edge of machine Leading end of corresponding rear chain is too low Refer to drop leg height adjustmen...

Страница 40: ...40 Section 5 Specification ...

Страница 41: ...M16 M24 M16 M20 Spanner 27 18 30 16 18 24 36 24 30 Ft lb 255 36 191 32 48 140 270 214 300 Nm 345 50 260 44 65 190 370 290 406 1 When fitting a wheel tyre to a hub tighten the wheel nuts in a star pattern to the correct tension To achieve this choose a wheel nut tighten then proceed to the opposite side of the hub to the next wheel nut tighten so on until all wheel nuts are tight Then repeat the pr...

Страница 42: ...42 Section 6 Pre Delivery Checklist ...

Страница 43: ...t for the load Hydraulic rams and hoses are sound Hydraulic accumulator is charged correctly 6M only Droplegs are correctly orientated 6M only Swivel units are correctly orientated Chains are resting correctly on their transport supports chain carriers Check the chain tension as per assembly manual All points are greased on the machine Roll pins are installed in the discs CL1 and CL2 All safety de...

Страница 44: ...44 Notes ...

Страница 45: ...45 Notes ...

Страница 46: ...MANOPE 6M Issue C 20 01 2020 ...

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