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INSTALLATION / OPERATION & PARTS CATALOG 

CleenSweep

®

 Hydraulic - CSH

        

 

 

 

 

41 

DOC03668  Rev. G

 

Strap Roller Assembly

* All hydraulic CleenSweeps are now universal mounting – SAE mounting part #’s listed are for replacement 
parts only.

06250301 - Universal Mount

05943001 - SAE Mount *

Obsolete

Содержание CleenSweep Hydraulic - CSH

Страница 1: ...arters World Headquarters Toll Free 800 547 6161 Toll Free 800 547 6161 Phone 1 541 475 3802 Phone 1 541 475 3802 2022 KEITH Manufacturing Co All Rights Reserved KEITH KEITH logo and WALKING FLOOR are...

Страница 2: ...3 2 Materials Needed 7 3 3 Winch Strap Roller Mounting Position Options 8 3 4 Hydraulic Winch Strap Roller Installation 9 3 4 1 Option 1 Low Mount Winch below front slope shield strap roller near top...

Страница 3: ...ration 31 4 3 Electric System Manual Override 32 5 0 Troubleshooting 33 5 1 Check List 33 5 2 Problem Solution Troubleshooting 33 5 3 Adjustments Replacements 34 5 3 1 Strap Replacement 34 6 0 Parts C...

Страница 4: ...ecommended that the installers and operators read this entire manual before beginning the installation or operating of the system Please direct any questions to KEITH Manufacturing Co one of our inter...

Страница 5: ...NG CO AND EXCLUDED FROM THIS WARRANTY FURTHER KEITH MANUFACTURING CO DOES NOT WARRANT THAT THE CLEENSWEEPTARPSYSTEM COMPLIES WITH LOCAL MUNICIPAL STATE OR FEDERAL CODES IF ANY AND THE BUYER ALONE IS R...

Страница 6: ...___________________________________________________________________ Address ________________________________________________________________________________ City State Prov ___________________________...

Страница 7: ...ch could affect safety must be resolved immediately The manufacturer is not liable for any damage caused by improper use or arbitrary modifications The installation commissioning operation and mainten...

Страница 8: ...y of flames sparks and hot surfaces Use only in well ventilated areas 1 1 5 4 Use only designated appropriate fill and drain ports for the oil 1 2 Design Installation Safety 1 2 1 Electric Components...

Страница 9: ...INSTALLATION OPERATION PARTS CATALOG CleenSweep Hydraulic CSH 3 DOC03668 Rev G 1 3 Marking of Machinery 1 3 1 Safety Decals...

Страница 10: ...Stay clear when in operation Lockout tagout before servicing Some or all of these safety decals may apply and be adhered to this system 2 0 Specifications 2 1 System CleenSweep Hydraulic Dimensions 12...

Страница 11: ...ATALOG CleenSweep Hydraulic CSH 5 DOC03668 Rev G 2 2 Component Identification Strap Roller Tarp Pipe Metal Cap Not shown Front Bulkhead Wall of Trailer Winch Assembly Front Slope Shield Floor Slats Ta...

Страница 12: ...op pipe for U bolt attachment 7 16 11 mm Mounting winch strap roller manifold bracket opt may be welded on 1 1 4 32 mm hole saw optional Manual valve clearance hole through trailer wall if manifold is...

Страница 13: ...ch use grade 5 class 8 8 or stronger fasteners 1 2 M12 bolts nuts washers locking nuts or plain nuts w locking washers Mounting winch 2 each use grade 8 class 10 9 or stronger fasteners Rivets Securin...

Страница 14: ...ap Roller Mounting Position Options Guide Rails short Winch Metal Cap Strap Roller attached to metal cap Winch Strap Roller attached to top of front wall or on metal cap Winch under slope shield Strap...

Страница 15: ...Winch below front slope shield strap roller near top of wall Low Mount Winch and manifold mounted below the front shield Requires the use of the strap roller assembly mounted near the top center of t...

Страница 16: ...BOLT ATTACHMENT Transfer the winch mounting plate mounting bolt hole pattern to the wall and drill 2 17 32 13 mm bolt clearance holes Then attach the entire winch assembly to the trailer wall using 2...

Страница 17: ...ate the centerline at the top of the front wall of the trailer 2 Measure down a minimum of 1 1 2 38 mm from the top to locate the strap roller mounting bracket 3 Center the strap roller bracket with t...

Страница 18: ...m vertical to horizontal when the tarp is fully extended Mount the winch near the top center of the front wall of the trailer The winch should be mounted with the strap up Ensure all moving parts of t...

Страница 19: ...embly Installation on Metal Cap Plate NOTE Front wall of the trailer and cap plate may need to be reinforced to withstand the forces created by the winch 1 Locate and mark the centerline of the cap pl...

Страница 20: ...through the front wall near the top center 3 4 3 1 Winch Installation Outside of Front Trailer Wall NOTE Front wall of trailer may need to be reinforced to withstand the forces created by the winch 1...

Страница 21: ...nch mounting plate mounting bolt hole pattern to the wall and drill 2 17 32 13 mm bolt clearance holes Then attach the entire winch assembly to the trailer wall using 2 1 2 grade 8 M12 class 10 9 lock...

Страница 22: ...he trailer 2 Measure down a minimum of 1 1 2 38 mm from the top and cut a clearance hole completely through the front wall for the 3 in x 3 in 80 mm x 80 mm strap roller mounting bracket 3 Center the...

Страница 23: ...enSweep Hydraulic CSH 17 DOC03668 Rev G 3 4 4 Option for High Density or High Flow Materials A High Sided Trailer with Sloped Cap Plate Prevents material from getting behind the tarp while loading and...

Страница 24: ...CATALOG CleenSweep Hydraulic CSH 18 DOC03668 Rev G 3 5 Manifold Installation Manifold mounted below front shield Manifold mounted on exterior of front wall on driver s side Knob needs to be accessible...

Страница 25: ...osite side of the wall after mounting the manifold with the valve body inserted through a 1 1 4 32 mm hole in the trailer wall An extension not supplied may be fitted to the manual valve stem if neces...

Страница 26: ...e that will cause counter clockwise spool rotation when viewing winch from motor side Male 6 3 8 37 JIC ISO 8434 2 WINCH RETURN Male 6 3 8 37 JIC ISO 8434 2 Winch Return Port Male 6 3 8 37 JIC ISO 843...

Страница 27: ...INSTALLATION OPERATION PARTS CATALOG CleenSweep Hydraulic CSH 21 DOC03668 Rev G 3 8 Control Manifold Hydraulic Schematic...

Страница 28: ...ACTURING CO It is le nt and is t o be re turn ed upon re que st The de sig ns an d idea s shown here on are th e p rop erty of KEITH MANUFACTURING CO an d sha ll not be u sed d isclose d to oth ers or...

Страница 29: ...Note If you are installing the tarp into a trailer with a V Floor system or into a bullnose trailer the tarp will need to be wider than the inside of the trailer because the tarp will conform to the...

Страница 30: ...nuts or rivets washers per UHMW strip installed from the bottom Handles on top of tarp Cut half the m aterial from each side equally Nylock Nuts Flat Washers Flanged Button Head Bolts OR Dome Head Bo...

Страница 31: ...facing downward If necessary you can make the notch in the tarp wider in the middle to accommodate the U bolt 4 Lay the tarp in the rear of the trailer with the handles on top of the tarp and the 2 5...

Страница 32: ...rap which could affect the operation of the brake 8 Retract the tarp assembly completely so that the U bolt is back to the strap roller Cut the tarp to length leaving a minimum of 12 14 305 356 mm of...

Страница 33: ...rst pocket Short guide rails shown fabricated by installer Should be long enough to shield winch or other objects attached to front wall If using short guide rails shown the lower pockets must have UH...

Страница 34: ...arp should be approximately 6 152 mm wider than the inside of the trailer For a V 18 system the tarp should be approximately 7 178 mm wider A Start in the middle of floor and place weights or gravel d...

Страница 35: ...pair of jam nuts is easiest to reach to turn the threaded rod to adjust the brake A deep socket on a ratchet works well to do this While turning the jam nut pair to turn the threaded rod it can help t...

Страница 36: ...unloading cycle 1 Retract the tarp completely to the top of the front wall 2 Break the nuts loose from both sides of the mounting bracket 3 Turn the spring bolt to tighten the roller brake against th...

Страница 37: ...aded on top of the tarp 3 After unloading the trailer make sure to stop the floor with all of the slats to the front of the trailer Dislodge the tarp by hand from underneath any material that may have...

Страница 38: ...al override knob that allows the operator to activate the winch without electric power The manual override is intended for emergency use not for continuous duty operation Manual override knob on elect...

Страница 39: ...blem Tarp will not stay at the top of the trailer after retracting Possible Cause Brake is not properly adjusted Solution See brake adjustment sections for instructions on how to properly adjust the b...

Страница 40: ...and torque to 7 ft lbs 9 5 Nm 8 Thread the strap through the strap guide on the winch through the slot in the front shield if winch is low mounted and through the strap roller Pull the strap and stret...

Страница 41: ...INSTALLATION OPERATION PARTS CATALOG CleenSweep Hydraulic CSH 35 DOC03668 Rev G 6 0 Parts Catalog Winch Assembly 2015 2022 Serial number must be provided to determine actual part numbers...

Страница 42: ...CK 6MM 16 4 87076500 WASHER LOCK 10MM 17 3 87100500 NUT HEX NYLOCK 6mm 18 2 87101000 NUT HEX NYLOCK 8mm 19 2 87102500 NUT HEX NYLOCK 12mm 20 2 87701599 BOLT FLOOR 8MMX20MM ZINC 21 2 87703060 BOLT FLOO...

Страница 43: ...INSTALLATION OPERATION PARTS CATALOG CleenSweep Hydraulic CSH 37 DOC03668 Rev G Winch Assembly Pre 2015 Serial number must be provided to determine actual part numbers...

Страница 44: ...ON 14 1 1 06175401 SHOULDER SCREW BOLT ON WINCH SPOOL 15 1 1 84452610 SPRING 105 505 16 2 2 84684100 6400 06 10 ST THREAD CONNECTOR MJIC X M ORING 17 2 2 85811020 BUSHING SINTERED SF 1620 8 18 1 1 858...

Страница 45: ...INSTALLATION OPERATION PARTS CATALOG CleenSweep Hydraulic CSH 39 DOC03668 Rev G Hydraulic Manifold Assembly Electric Manual 059733...

Страница 46: ...SH 8 1 1 85107556 RELIEF VALVE HF RV08 20H 0 N 18 18 0 1800PSI KSH 9 1 1 85108800 VALVE CARTRIDGE SV10 40M 0 N 00 HF ELEC 9 1 1 85104949 VALVE CARTRIDGE MP10 40K 0 N 4WAY 2POS MANUAL 09983501 SEAL KIT...

Страница 47: ...LOG CleenSweep Hydraulic CSH 41 DOC03668 Rev G Strap Roller Assembly All hydraulic CleenSweeps are now universal mounting SAE mounting part s listed are for replacement parts only 06250301 Universal M...

Страница 48: ...STRAP ROLLER BRACKET UNVL CSH KSH AL 1 06250402 STRAP ROLLER BRACKET UNVL SS CSH UNIVERSAL MOUNT 1 05796201 STRAP ROLLER BRACKET OBSOLETE 2 1 1 1 05795501 STRAP ROLLER CSH 3 1 1 1 05813401 STRAP ROLL...

Страница 49: ...X XALD101 06714701 CONNECTOR KIT DEUTSCH DT06 2S Includes items 5 9 5 1 w Socket DT06 GROMMET 6 1 85600120 SOCKET 0462 209 16141 7 1 w Socket DT06 SEAL 8 2 85600100 2 PIN PLUG DT06 2S 9 1 85100110 W2S...

Страница 50: ...or com Email TechDept KeithWalkingFloor com Toll Free 800 547 6161 Phone 1 541 475 3802 8 0 Contact Information KEITH Manufacturing Co World Headquarters USA 401 NW Adler St P O Box 1 Madras OR 97741...

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