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4. Installation

4.1

EMC-compatible control cabinet installation

Mains fuse

150 mm

30 mm

150 mm

10b

10a

10c

11a

150 mm

Control circuit

Power circuit

Direction of the

cooling fins

Main contactor

EMC side-mounted filter

(≥ size 25 R-S or R6-N)

EMC sub-mounted filter

(≤ size 19 R6-S)

If necessary, external voltage limi-

tation / synchronisation

Commutation choke / harmonic

filter

COMBIVERT R6

if necessary external DC fuses

Frequency inverter

DC lines with ferrite

Motor line with ferrite

Protective Earth (PE) on the

mounting plate control circuit

10b

Protective Earth (PE) on the

mounting plate power circuit

10c Equipotential bonding with the

housing earth

Mains connection power circuit

11 A Mains connection control circuit
12

Control lines
Large area contact at the mounting

plate

Figure 9:

EMC-compatible control cabinet installation

4.2

Installation instructions

•

Install and ground the R6 on a stationary system.

•

Mist, water, or other liquids and vapors must not be allowed to permeate the device.

•

Allow for sufficient heat dissipation if installed in a dust-proof housing.

•

When operating the COMBIVERT in an explosion proof environment, install the unit in an

appropriate enclosure in accordance with the local regulations and codes.

•

Protect COMBIVERT against conductive and aggressive gases and liquids.

•

For EMC reasons, the lines between R6 and commutation reactor/harmonic filter must be lim

ited to < 1m or shielding must be carried out.

•

The frequency inverters must be placed in the immediate vicinity of the R6-S.

Содержание combivert R6-S

Страница 1: ...COMBI VERT US Instruction Manual Power Supply and Regenerative Unit Type R6 S Type 25R6S3R R00A Mat No Rev 00R6SUB KR01 1A...

Страница 2: ......

Страница 3: ...holder with cover 25 4 Installation 26 4 1 EMC compatible control cabinet installation 26 4 2 Installation instructions 26 4 3 Connection of the COMBIVERT R6 27 4 3 1 General description of inverter...

Страница 4: ...e 7 Synchronization unit 25 Figure 8 Fuse holder 26 Figure 9 EMC compatible control cabinet installation 27 Figure 10 General description of input terminals at KEB inverter 29 Figure 11 Description of...

Страница 5: ...VERT R6 S has the following technical features As a supply unit converts a three phase input voltage into DC voltage supplies a single KEB frequency inverter or multiple units via DC interconnection c...

Страница 6: ...X1B L1 V X1C Fo 1 X1C Fo 2 A A A K2 K2 X1A L22 X1A L32 Power unit Connection syn chronization net work coverage Control communication Connection I O Interface communi cation Figure 1 Block diagram of...

Страница 7: ...nt All rights reserved KEB COMBIVERT KEB COMBICONTROL and COMBIVIS are registered trademarks of KEB Automation KG Other wordmarks or and logos are trademarks TM or registered trademarks of their respe...

Страница 8: ...release of the frequency inverter At factory setting the modulation is switched off in case of a net phase failure and error message E nEt is dis played Special adjustments from KEB are necessary if...

Страница 9: ...1 EEC The harmonized standard of the series EN 61800 5 1 VDE 0160 is used This is a product of limited interference susceptibility in accordance with IEC 61800 3 This product may cause radio interfere...

Страница 10: ...ounded delta open delta or ungrounded delta may defeat the internal noise suppression of the inverter Increased high frequency disturbance in the controller and on the line may be experienced A balanc...

Страница 11: ...l center grounded wye Install power cables and control cables separately 6 0 inches 15 cm separation Use shielded twisted control lines Connect the shield at one end to the COMBIVERT R6 S GND terminal...

Страница 12: ...d rectifier by RCMA s with separation use privileged or RCD s type B all current sensitive GFI s The tripping current should be 300mA or more in order to avoid a premature triggering by leakage curren...

Страница 13: ...d shielding as well as other metallic connections e g mounting plate installed units must be made with bare metal to metal contact with the mounting plate over as large a surface area as possible Use...

Страница 14: ...al of the limiting load of the semiconduc tor A2 s 39000 Max permissible mains fuse type gR aR A 315 Permissible mains fuse no delta power system Siemens 3NE8731 Eaton Bussmann 170M1372 or 170M1422 Pe...

Страница 15: ...C link capacity can lead to a defect A load removal in the DC link circle may be done only after the message ready If the control release is set when switching off the mains this can lead to an overcu...

Страница 16: ...urge 2M1 max 100m s 11ms Contamination Gas 2C2 Solids 2S2 Ambient conditions for the storage Climate Temperature EN60721 3 1 1K4 Humidity 1K3 without condensation Mechanical Vibration 1M1 max amplitud...

Страница 17: ...ge 400V Commutation choke 25Z1B04 1000 Synchronization unit 00R6940 2407 Control cabinet installation max distance to the power supply and regenerative unit 1m Sync cable 00F50C3 4010 Length 1m for co...

Страница 18: ...000 24Z1C05 1000 25Z1C05 1000 Operators Digital operator interface operator Bus operators CAN ProfiBus INTERBUS EtherCAT Ethernet Sercos ModBus PROFINET 3 LCD Devicenet HSP5 1 The ON time ED refers to...

Страница 19: ...frequency inverter The conductors must be passed through the ferrite core for use as a current compensated choke PE must be passed outside of the ferrite ring Further information can be taken from th...

Страница 20: ...US 20 3 5 Dimensions and weights 3 5 1 Dimensions air cooling system mounted version 340 357 12 5 11 520 495 300 Weight 25 kg Figure 3 COMBIVERT R6 with fan heat sink...

Страница 21: ...113 10 16 d PE Mat Number Inductance IN PV Frequency Weight mH A W Hz kg 25Z1B04 1000 0 133 221 265 45 65 30 Type and cross section of the terminals Maximum tightening torque PE M12 Stay bolt for ring...

Страница 22: ...Mat Number UN IN PV fN Weight V A W Hz kg 24E6T60 3000 3x480 200 100 50 60 2 9 2 Type and cross section of the terminals cable Maximum tightening torque PE M10 stay bolt for ring thim ble 35Nm 310lb i...

Страница 23: ...C 250A T 45 C HF FILTER 630 500 80 110 Mat Number UN IN PV fN Weight V A W Hz kg 25E4T60 1001 3x480 250 50 50 60 16 Type and cross section of the terminals cable Maximum tightening torque PE M10 stay...

Страница 24: ...65 5 105 5 5 5 1 5 81 39 49 5 7 5 8 15 171 13 R4 25 R 2 9 4 5 9 14 A 1 1 Part number Weight Terminal connection Line length Max tightening torque 00R6940 2407 0 65kg PE M6 stay bolt for ring thimble 4...

Страница 25: ...B1 1 57 40 mm B2 1 34 34 mm C 0 5 13 mm D 0 75 19 mm E 3 15 80 mm F 0 12 3 mm G 1 81 46 mm H 2 91 74 mm I 0 26 6 5 mm J 0 6 15 5 mm K 0 63 16 mm L1 5 75 146 mm L2 6 5 165 mm M M8 N 0 98 25 mm Dimensio...

Страница 26: ...l bonding with the housing earth 11 Mains connection power circuit 11 A Mains connection control circuit 12 Control lines Large area contact at the mounting plate Figure 9 EMC compatible control cabin...

Страница 27: ...he maximum DC link capacity can be calculated by adding the DC link capaci ties of all inverters in the DC bus The supply source supply unit or inverter with AC input must be suitable for this value T...

Страница 28: ...n E hous ing Equivalent circuit diagram for R6 S in R housing with internal DC fuses L1 2 L2 2 L3 2 X1C L1 L1 2 L2 2 L3 2 I_LSF X1B L2 X1C L2 X1B L1 Terminals Description of terminals at KEB inverters...

Страница 29: ...24Vdc 0 4A 1 L1 L2 precharging PE Connection for shielding earthing 1 Min 20V 30mA Type and cross section of the terminals Conductor cross section mm Tightening torque min max Nm lbinch Screw terminal...

Страница 30: ...X XX FC V PE ST 24 26 24 25 21 22 K1 21 22 X1A X1C Fo1 Fo2 K0 13 14 23 24 GND 0V Control voltage S1 S2 S3 Sync F4 13 14 13 14 13 14 12 17 18 ST Uout COM RLA RLB F4 Ferrite Ferrite K2 K0 X1B 13 14 L2 L...

Страница 31: ...OMBIVERT R6 S Attention Destruction of the regenerative unit A load draw may be done only if relay 1 is active In case of failure disconnect the line contactor with S1 K1 from the supply system 4 4 2...

Страница 32: ...l controller closing the K0 contactor 2 K0 13 14 NO closes sending the control voltage 120VAC to X1B 14 and through K1 21 22 NC to the K2 pre charging contactor coil Also K0 23 24 NO closes allowing S...

Страница 33: ...ltage supply for in and outputs approx 24V max 100mA 18 Mass COM Reference potential 19 Digital output 1 O1 DC 600V Transistor output DC CP 19 Imax 25mA 20 Digital output 2 O2 Error mes sage Transisto...

Страница 34: ...6 reserved 7 U32_syn Synchronization phase 3 2 8 reserved Figure 13 RJ45 socket The connection is made with a sync cable 1 1 with the socket X2B X2C or X2D at the com mutation reactor or synchronizati...

Страница 35: ...ter onto earth potential Lay control and power cable separately about 10 20cm apart lay crossings in a right angle U X2A 10 11 12 13 14 15 16 17 18 16 18 19 20 21 22 23 24 25 26 27 28 29 max 25mA DC p...

Страница 36: ...phase allocation of synchronous signals to the mains phases Error E SYn is triggered if a phase is missing or in case of phase allocation failure The actual line frequency and the mains voltage is de...

Страница 37: ...Read Only CP 12 Over load counter 1 Read Only CP 13 Active power 0 1kW Read Only CP 14 Total regen kWhr counter 0 1kWh Read Only CP 15 Total motor kWhr counter 0 1kWh Read Only CP 16 Total net kWhr c...

Страница 38: ...OR external fault error message by an external unit E FnEt ERROR mains frequency the mains frequency deviates more than 5 The max mains frequency deviation can be adjusted in the application mode with...

Страница 39: ...ter Origin CP 03 AC current L1 ru 08 CP 04 AC current L2 ru 09 CP 05 AC current L3 ru 10 Resolution Meaning 0 1 A Display of the actual input current of the respective phase No Name r w Enter Origin C...

Страница 40: ...red by pressing the UP and DOWN key or over bus by writing any value you like to the address of CP 10 Switching off COMBIVERT R6 S also clears the memory No Name r w Enter Origin CP 11 power module te...

Страница 41: ...1kW Counter for the regeneratoric electric work to the mains No Name r w Enter Origin CP 15 total motor ru 83 Resolution Meaning 1kW Counter for the supplied electrical work from the mains in kWh No N...

Страница 42: ...tput O1 as well as relay out put 2 When the DC bus voltage drops below this level the error E EF External Fault will be triggered to indicate mainline voltage sag and high regenerative supply current...

Страница 43: ...0 9 99 Display of the inverter software version number e g 1 11 No Name r w Enter Origin CP 30 software date In 07 Value range Meaning 0 6553 5 Display of the inverter software date in the format ddmm...

Страница 44: ...wering this value the audible sound from the commutation choke may be reduced If the value is too high or too low available regen power may be limited and random E OC errors can occur No Name r w Ente...

Страница 45: ...e operator may need to take cor responding measures A 1 2 UL Certification Acceptance according to UL is marked at KEB power supply and regen erative units with the adjacent logo on the type plate To...

Страница 46: ...49620101 fax 33 1 45767495 net www keb fr mail info keb fr More information can be found at www kebamerica com KEB Automation KG F rsterweg 36 38 D 32683 Barntrup fon 49 5263 401 0 fax 49 5263 401 11...

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