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INSTALLATION AND cONNEcTION

4 Installation and connection

NOTICE

Destruction of the motor filter !

► The connecting cables must be fixed with a distance of 100 mm in

order to ensure vibration resistance.

Information about the wiring

•

Keep the connections between the drive converter and output filter or motor choke

as short as possible.

• Do not lay any other cables parallel to the motor cables.
•

Only use shielded cables between output filter / motor choke and motor.

• For capacitors with double-hole cable lug, the inner hole must be used for the motor

connection and the outer hole for the capacitor connection.

4.1 Schematic diagram with motor choke

①

②

③

④

T1 T2

U1.1

V1.1

W1.1

U1.2

V1.2

W1.2

– –

Legend

①

Drive converter

②

Motor choke

③

Shielded motor cable

④

Motor

T1, T2

Connection temperature monitoring

U, V, W

Output drive converter

++, - -

Connection DC link

U1.1, V1.1, W1.1 Input motor choke
U1.2, V1.2, W1.2 Output motor choke

PE /

Protective earth connection

― ― ―

Functional equipotential bonding via metal housing on galvanized mounting plate

Figure 10: Schematic diagram with motor choke

Содержание COMBILINE Z2 Series

Страница 1: ...COMBILINE Z2 INSTRUCTIONS FOR USE INSTALLATION Z2 OUTPUT FILTER Translation of the original manual Document 20184032 EN 03...

Страница 2: ......

Страница 3: ...case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situation w...

Страница 4: ...well as any user specific advice in spoken and written and through tests are made to best of our knowledge and information about the intended use However they are regarded as being only informal and...

Страница 5: ...pair 13 1 7 Disposal 13 2 Product Description 14 2 1 Specified application 14 2 2 Unintended use 14 2 3 Product features 15 3 Technical Data 16 3 1 Operating conditions 16 3 1 1 Climatic environmental...

Страница 6: ...3 to 30 40 4 5 Connection of the capacitor modules 41 4 5 1 Connecting example for capacitor modules with M12 screw connection 41 4 5 2 Connection of the capacitor module in the housing 41 4 5 3 Conne...

Страница 7: ...ematic diagram with output filter 35 Figure 12 Connection of the motor chokes size 07 to 12 37 Figure 13 Connection of the motor chokes size 13 to 19 38 Figure 14 Connection of the motor chokes size 2...

Страница 8: ...ces 17 Table 4 Device classification 17 Table 5 Mechanical data of the motor chokes 18 Table 6 Electrical data of the motor chokes 19 Table 7 Mechanical data of the capacitor modules 20 Table 8 Electr...

Страница 9: ...rameters and their severities Section 1 Storage IEC 60721 3 1 German version EN 60721 3 1 EN60721 3 2 Classification of environmental conditions Part 3 Classification of groups of environmental parame...

Страница 10: ...cturer for the area of electric drive technology They can be supplemented by local country or application specific safety instructions This list is not exhaustive Non observance of the safety instruct...

Страница 11: ...dissipation if installed in a dust proof housing Note installation position and minimum distances to surrounding elements Do not cover the ventilation openings Mount the drive inverter according to th...

Страница 12: ...ay attention to the following instructions The electrical installation shall be carried out in accordance with the relevant re quirements Cable cross sections and fuses must be dimensioned according t...

Страница 13: ...cle devices manufac tured after 14 08 2018 These devices may not be disposed at the collection centres of public sector disposal organisations If no deviating agreement has been made between the custo...

Страница 14: ...lter is obtained The sine wave filter acts as a low pass filter for the switching frequency components of the drive converter output voltage and provides a sinusoidal voltage between the phases The co...

Страница 15: ...the rate of voltage rise dv dt motor bearing currents motor losses motor noises When using an output filter Sinusoidal output voltage resulting in a reduction of motor losses motor warming motor noise...

Страница 16: ...tive humidity EN 60721 3 2 2K3 95 at 40 C without condensation Operation Standard Class Notes Ambient temperature EN 60721 3 3 3K3 5 40 C extended to 10 45 C Coolant inlet tem perature Air 5 40 C 10 4...

Страница 17: ...2 9Hz Acceleration amplitude 10m s 9 200Hz Shock limit values EN 60721 3 3 3M4 100m s 11 ms Table 2 Mechanical environmental conditions 1 Not tested 3 1 3 Chemical mechanical active substances Storage...

Страница 18: ...1003 16Z2F04 1003 17Z2F04 1003 RK 16 35 M8 16 6 4 35 4 10 88 5 18Z2F04 1003 19Z2F04 1003 RK 35 35 35 2 5 44 3 20Z2F04 1003 Bolt M10 25 4 20 177 21Z2F04 1003 35 2 22Z2F04 1003 23Z2F04 1003 M10 50 1 20...

Страница 19: ...4 1003 50 0 184 6 800 92 109 19Z2F04 1003 60 0 153 6 800 124 152 20Z2F04 1003 75 0 123 6 1 800 152 180 21Z2F04 1003 90 0 102 3 6 800 147 177 22Z2F04 1003 115 0 08 3 7 800 224 264 23Z2F04 1003 150 0 08...

Страница 20: ...24 0027 00Z2G24 0037 00Z2G24 0047 00Z2G24 0057 00Z2G24 0051 3 x M12 bolt Crimp connector M6 10 88 5 8 70 8 00Z2G24 0061 00Z2G24 0001 00Z2G24 0011 00Z2G24 0021 00Z2G24 0031 00Z2G24 0002 3 x FlatAL 80x2...

Страница 21: ...047 15 3 1 67 00Z2G24 0057 18 4 2 00Z2G24 0051 33 3 6 00Z2G24 0061 43 4 7 00Z2G24 0001 85 8 00Z2G24 0011 90 10 00Z2G24 0021 108 12 00Z2G24 0031 132 15 00Z2G24 0002 166 18 00Z2G24 0012 180 20 00Z2G24 0...

Страница 22: ...current per conductor in A 00Z2T09 0002 3 x 300 1 5 Wire end ferrule 1 5mm 26 00Z2T09 0010 3 x 1000 10 Ring crimp connector M12 80 00Z2T09 1010 10 Ring crimp connector M12 Ring crimp connector M10 80...

Страница 23: ...24 0061 00Z2T09 2010 00Z2G24 0051 00Z2T09 2010 00Z2G24 0047 00Z2T09 0002 18 50 18Z2F04 1003 00Z2G24 0001 00Z2T09 2010 00Z2G24 0001 00Z2T09 2010 00Z2G24 0061 00Z2T09 2010 00Z2G24 0057 00Z2T09 0002 19 6...

Страница 24: ...70 00Z2G24 0032 00Z2T09 0070 00Z2G24 0022 00Z2T09 0035 00Z2G24 0021 00Z2T09 0025 29 460 29Z2F04 1003 00Z2G24 0043 00Z2T09 0095 00Z2G24 0062 00Z2T09 0070 00Z2G24 0003 00Z2T09 0070 00Z2G24 0032 00Z2T09...

Страница 25: ...to 12 H1 d2 H B T L1 d1 L3 Mounting direction Size B H H1 T L1 L2 L3 d1 d2 Weight 07Z2F04 1003 130 371 400 85 100 350 5 5 5 5 3 5 09Z2F04 1003 3 9 10Z2F04 1003 4 1 12Z2F04 1003 4 7 Figure 1 Dimension...

Страница 26: ...168 160 160 280 135 145 120 7 6 5 5 5 15Z2F04 1003 168 160 160 310 135 145 120 7 6 5 6 6 16Z2F04 1003 168 160 160 315 135 145 120 7 6 5 7 0 17Z2F04 1003 232 180 180 255 150 160 184 8 5 8 5 10 0 18Z2F...

Страница 27: ...d2 Size B H H1 T L1 L2 L3 d1 d2 Weight 20Z2F04 1003 313 180 205 275 150 160 244 8 5 8 5 15 0 21Z2F04 1003 335 180 220 275 150 160 244 8 5 8 5 17 3 22Z2F04 1003 335 180 240 265 150 160 244 8 5 8 5 17 0...

Страница 28: ...25 32 8 25Z2F04 1003 350 170 270 425 144 310 120 15 10 5 25 35 0 26Z2F04 1003 370 170 300 435 144 310 120 15 10 5 25 41 0 27Z2F04 1003 465 180 300 440 150 400 160 15 10 5 25 45 0 28Z2F04 1003 450 180...

Страница 29: ...es in housing 1 111 4 106 237 252 5 5 30 15 222 65 Material number 00Z2G24 00x5 00Z2G24 00x6 00Z2G24 00x7 Weight 1 6kg Dimensions All dimensions in mm Figure 5 Dimensions and weight of capacitor modul...

Страница 30: ...40 4 0 4 0 8 120 160 360 340 80 105 1x Mounting direction Material number 00Z2G24 00x1 Weight 5 6kg Dimensions All dimensions in mm Figure 6 Dimensions and weight capacitor module with a power capaci...

Страница 31: ...340 360 8 13 Mounting direction Material number 00Z2G24 00x2 Weight 11 6kg Dimensions All dimensions in mm Figure 7 Dimensions and weight capacitor module with two power capacitors CAUTION Transport i...

Страница 32: ...360 270 310 Mounting direction Material numbers 00Z2G24 00x3 Weight 17 7kg Dimensions All dimensions in mm Figure 8 Dimensions and weight capacitor module with three power capacitors CAUTION Transport...

Страница 33: ...310 340 360 Mounting direction Material numbers 00Z2G24 00x4 Weight 22 5kg Dimensions All dimensions in mm Figure 9 Dimensions and weight capacitor module with four power capacitors CAUTION Transport...

Страница 34: ...motor choke and motor For capacitors with double hole cable lug the inner hole must be used for the motor connection and the outer hole for the capacitor connection 4 1 Schematic diagram with motor c...

Страница 35: ...filter Capacitor module Shielded motor cable Motor T1 T2 Connection temperature monitoring U V W Output drive converter Output terminal DC link U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output m...

Страница 36: ...rom size 25 are equipped with temperature switches This must be connected with the input terminals T1 T2 of the drive converter 4 3 1 Rated data NC contact temperature monitoring Contact Data Tripping...

Страница 37: ...f the motor chokes size 07 to 12 U1 2 U1 2 V1 2 V1 2 W1 2 W1 2 U1 1 V1 1 W1 1 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke at the stranded wires U1 2 V1 2 W1 2 Output moto...

Страница 38: ...nnection 4 4 2 Connection of the motor chokes size 13 to 19 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output motor choke Figure 13 Connection of the moto...

Страница 39: ...Connection of the motor chokes size 20 to 22 U1 1 U1 2 V1 1 V1 2 W1 1 W1 2 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output motor choke Figure 14 Connect...

Страница 40: ...W1 2 PE Legend PE Protective earth connection U1 1 V1 1 W1 1 Input motor choke U1 2 V1 2 W1 2 Output motor choke Figure 15 Connection of the motor chokes size 23 to 30 Motor chokes of sizes 25 to 30...

Страница 41: ...tom Optional ring crimp connector Brass disc M12 screw Figure 16 Connecting example for capacitor modules with M12 screw connection The M12 screw must be counterfixed during assembly The tightening to...

Страница 42: ...of the capacitor module with a power capacitor The 3 phases can be contacted at the 3 connection points 4 5 4 Connection of the capacitor module with two power capacitors Legend PE Protective earth co...

Страница 43: ...capacitors Legend PE Protective earth connection via connection point on the retaining plate 3 x FlatAL 80x2mm Drilling 13mm Capacitor connection for M12 screw Figure 20 Connection of the capacitor mo...

Страница 44: ...capacitors Legend PE Protective earth connection via connection point on the retaining plate 3 x FlatAL 80x2mm Drilling 13mm Capacitor connection for M12 screw Figure 21 Connection of the capacitor mo...

Страница 45: ...serve to accommodate the appropriate lifting devices for the transport WARNING Incorrect chain angle damages the lifting eyes Maintain a chain angle of max 60 Always attach to two lifting eyes simult...

Страница 46: ...other compo nents 4 7 1 Installation position of the motor chokes Material number Installation position 07Z2F04 1003 12Z2F04 1003 Hanging vertical 13Z2F04 100x 30Z2F04 100x Standing Illustrations of t...

Страница 47: ...tor chokes must be ventilated from size 25 and from an operating frequency of 600 Hz Ventilation must be in the lower third of the motor choke height The air flow must be at least 15 m min A Legend A...

Страница 48: ...D E F C D A 150 6 B 150 6 C 150 6 D 150 6 E 0 0 F 150 6 Figure 24 Installation clearances for wall mounting 4 7 5 Installation clearances for floor mounting for capacitors 00Z2G24 00x1 00Z2G24 00x2 00...

Страница 49: ...cceptability In order to be judged acceptable as a component of electri cal equipment the following conditions shall be met When operated at 601 1600 Hz these devices shall be mounted into an ultimate...

Страница 50: ...icable for all power field wiring terminals For Use in a Pollution Degree 2 environment For installations according to Canadian National Standard C22 2 No 274 13 For use in Pollution Degree 2 and Over...

Страница 51: ...istory Version Date Description 00 2018 09 Completion of pre series 01 2019 02 Completion of the series version 02 2020 01 Corrections to the drawings editorial changes 03 2020 06 Dimensions adapted t...

Страница 52: ...52 NOTIZEN...

Страница 53: ...E KEB PARTNERS WORLDWIDE www keb co uk contact contact worldwide P R China KEB Power Transmission Technology Shanghai Co Ltd No 435 QianPu Road Chedun Town Songjiang District 201611 Shanghai P R China...

Страница 54: ...Automation with Drive www keb de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel 49 5263 401 0 E Mail info keb de...

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