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Copyright 2011 KE2 Therm Solutions, Washington, Missouri 63090

KE2 

Evaporator

Efficiency 

Installation Instructions

therm

solutions

TM

Installation N.1.1  August 2011

Page 2

Introduction

The KE2 Evaporator Efficiency (KE2 Evap) is an electronically op-

erated evaporator controller engineered to save energy in re-

frigeration systems through precise control of superheat, space 

temperature, fan cycling, reducing compressor runtime, and 

KE2 Evaporator Efficiency - Controls and Communicates

implementing demand defrosts. The KE2 Evap offers quick pay-

back, and a life expectancy that matches that of the system.  The 

controller pays for itself, and then continues to pay dividends for 

the life of the system.

Parts List

The following parts are included in the 

KE2  Evaporator Efficiency (KE2 Evap) 

controller kits:

  

Kit #

 

20178  with 120/208/230 VAC  

 

controller 

  - OR -

 

 Kit #20222*  with Beacon II  

 

  replacement controller

 

(2)  Temperature sensors

  part #20199
 

(1)  Air sensor mount

 

(5)  Self-tapping screws

 

(1)  Installation Instructions

  (4)  90 degree quick disconnect

* Beacon II kit includes an extra 

temperature sensor and pressure 

transducer.

Location       .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    . Page 3
Installation & Wiring  .  .  .  .  .  .  .  .  .  .  .  . Page 3 - 9

 

Figure1: 

Installation Locations  . . . . . . . . . . . . . . Page 3

 

Figure 2:

 Return Air Sensor Placement . . . . . . . . . Page 3

 

Figure 3:

 Proper Sensor Location . . . . . . . . . . . . . Page 4

 

Figure 4:

 Coil Sensor Placement  . . . . . . . . . . . . . Page 5

 

Figure 5:

 Evaporator Efficiency Diagram . . . . . . . . Page 6 

Figure 6:

 Typical Piping Diagram - Hot Gas    .   .   .   .   .   .   Page 7 

Figure 7:

 Wiring Schematic - New Install . . . . . . . . Page 8

 

Figure 8:

 Wiring Schematic - with Contactor Box . . .  Page 9

Dimensions      .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    .    . Page 10

 

Figure 9:

 Dimensions    .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   Page 10

Mounting the Controller     .    .    .    .    .    .    .    .    .    . Page 11
Controller Setup      .    .    .    .    .    .    .    .    .    .    .    .    .    .    . Page 11

 

Table 1:

 Quick Start    .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   Page 11

Adjusting Controller Parameters   .  .  . Page 11-15

 

Table 2:

 Navigation Through Controller Parameters Page 12

 

Table 3: 

Controller Menus and Menu Parameters  Pgs. 13-15

 

   

Variables Menu  . . . . . . . . . . . . . . . . . . . Page 13

 

   

Alarm Status Menu . . . . . . . . . . . . . . . . .  Page 13

 

   

Manual Menu  . . . . . . . . . . . . . . . . . . . . Page 13

 

   

Setpoint Menu . . . . . . . . . . . . . . . . .  Page 14 & 15

 

Table 4: 

Defrost Defaults  . . . . . . . . . . . . . . . . . Page 15

Communication  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . Page 15

 

Table 5:

 Ethernet Specifications Summary . . . . . .  Page 15

Specifications   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . Page 16

Table of Contents

Smart Phone

PC

TEV/EEV

Evaporator Fans

Defrost Heaters

Room Temperature

Multiple Alarms

Compressor/

Liquid Line Solenoid

KE2 

Evaporator

Efficiency

TM

therm

solutions

ENTER

BACK

2

2

MODIFY

STATUS

KE2 Therm Evaporator Efficiency

IP Address: 

10.10.50.51

 Location: 

Walk-in Freezer

Mac Address: 

00.04.A3.12.07.87

ABC Contracting

(888)555-3358

All Clear

Compressor

On

System Mode

Cool

Evaporator Fan

Off

Room Temp

-8.5 F

Coil Temp

15.4 F

Sat Temp

46.0 F

Superheat

0.0 F

Valve Position

Manual

Suct Pressure

96.2 F

Suct Temp

87.7 F

Dig Input 3

Dis 

Defrost

Off

Aux Temp

Dis

Dig Input 1

Closed

Dig Input 2

Dis

Home

Setpoints

Network

Settings

TM

therm

solutions

KE2 Master View on:

KE2 Evaporator Efficiency

(

(

(

(

(

(

PWR

SYS

WLAN

4

3

2

1

WAN USB

QSS

KE2 Router

MODIFY

STATUS

KE2 Therm Evaporator Efficiency

IP Address: 

10.10.50.51

 Location: 

Walk-in Freezer

Mac Address: 

00.04.A3.12.07.87

ABC Contracting

(888)555-3358

All Clear

Compressor

On

System Mode

Cool

Evaporator Fan

Off

Room Temp

-8.5 F

Coil Temp

15.4 F

Sat Temp

46.0 F

Superheat

0.0 F

Valve Position

Manual

Suct Pressure

96.2 F

Suct Temp

87.7 F

Dig Input 3

Dis 

Defrost

Off

Aux Temp

Dis

Dig Input 1

Closed

Dig Input 2

Dis

Home

Setpoints

Network

Settings

TM

therm

solutions

MODIFY

STATUS

KE2 Therm Evaporator Efficiency

IP Address: 

10.10.50.51

 Location: 

Walk-in Freezer

Mac Address: 

00.04.A3.12.07.87

ABC Contracting

(888)555-3358

All Clear

Compressor

On

System Mode

Cool

Evaporator Fan

Off

Room Temp

-8.5 F

Coil Temp

15.4 F

Sat Temp

46.0 F

Superheat

0.0 F

Valve Position

Manual

Suct Pressure

96.2 F

Suct Temp

87.7 F

Dig Input 3

Dis 

Defrost

Off

Aux Temp

Dis

Dig Input 1

Closed

Dig Input 2

Dis

Home

Setpoints

Network

Settings

TM

therm

solutions

Tablet

Содержание Evaporator Efficiency

Страница 1: ...erm Solutions Providing Advanced Energy Saving Technology for Commercial Refrigeration and AC Systems KE2 EvaporatorEfficiency Installation Instructions Installation N 1 1 August 2011 KE2 EvaporatorEf...

Страница 2: ...rameters Page 12 Table 3 Controller Menus and Menu Parameters Pgs 13 15 Variables Menu Page 13 Alarm Status Menu Page 13 Manual Menu Page 13 Setpoint Menu Page 14 15 Table 4 Defrost Defaults Page 15 C...

Страница 3: ...mount to be installed using an existing screw On evaporators where us ing an existing screw is not possible the included self tapping screw may be used to secure the sensor mount to the evapora tor No...

Страница 4: ...proximately half the distance between the heaters if possible Figure 4 shows the proper sensor placement Due to the many factors influencing the evaporator perfor mance it is impossible for KE2Therm t...

Страница 5: ...ining leg L2 should be connected to one lead on the solenoid com pressor contactor The remaining lead should be connected to the normally open NO position on the terminal Alarm Relay The alarm relay i...

Страница 6: ...NC NO NO NC NO NC COM COM NC Power In green red black NO Transformer 3A Relay 3A Relay COM COM COM NC NO COM NC NO 18V DI 1 DI 3 DI 2 ElectricValve Temperature Sensors 4 PressureTransducer RJ45 Ether...

Страница 7: ...BACK Condenser KE2 Evap Compressor Evaporator Defrost SolenoidValve EPR with Suction Stop CheckValve CheckValve HSV ElectricValve Liquid Line Solenoid Compressor Relay Liquid Line SolenoidValve Defro...

Страница 8: ...matic Controller New Install Legend EFM Evaporator Fan Motor DH Defrost Header LLS Liquid Line Solenoid AL Alarm PT PressureTransducer TSUCTION SuctionTemperature TAIR Return AirTemperature TCOIL Evap...

Страница 9: ...Max Current Ratings Amps are Total All Heaters Relay Box P N 230V 3O 460V 3O 575V 3O 20217 54 Amps 52 Amps 52 Amps 20218 68 Amps 65 Amps 62 Amps 20219 80 Amps 77 Amps 62 Amps L egend EFM Evaporator Fa...

Страница 10: ...ermsolutions TM Installation N 1 1 August 2011 Page 10 R 0 210 R 0 105 11 75 9 0 0 5 2 2 PressureTransducer 0 75 6 75 1 40 2 03 0 67 0 95 5 75 2 03 6 5 female 1 4 SAE with depressor Temperature Sensor...

Страница 11: ...e controller is designed to work with electric hot gas and off time defrosts The last set point is the valve type The controller is defaulted to be used with a mechanical valve but may be used with a...

Страница 12: ...es To move through controller menus To return to Main Menu Indicator lights Red light critical alarm system off Yellow light non critical alarm system running Green light compressor on Green flashing...

Страница 13: ...n Adjustable view only Alarm Status Parameters Abbrev Description Pressure Sensor Alarm PRSA Suction pressure sensor is shorted or open Suction Temp Sensor Alarm STSA Suction temperature sensor is sho...

Страница 14: ...rm Offset HITA The air temperature rises above the setpoint of the Room Air Setpoint plus the high temperature alarm offset High Temperature Alarm Delay HITD If air temperature rises above the setpoin...

Страница 15: ...F 10 degrees F 0 to 120 minutes 60 minutes 0 to 20 degrees F 4 degrees F 0 to 30 minutes 10 minutes DOOR 2ND Setpoint SPT2 OFF SOFF XTA1 DOOR Open Close Close DOOR 2ND Setpoint SPT2 OFF SOFF XTA2 OFF...

Страница 16: ...so special software is not required A standard Ethernet cable should be used between the periph eral device and the controller One end is connected to the controller and the other to the Ethernet por...

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