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Q.1.3 November 2017

Page 3

© Copyright 2017 KE2 Therm Solutions, Inc., Washington, Missouri 63090

KE2 

Evaporator

Efficiency

Quick Start Guide

NO NC

COM

NO NC

COM

COM

NC

NO

COM

NC

N0

Solenoid Relay

Defrost 

Relay

Fan 

Relay

208-240

Power Input

Voltage Jumper

208-240 Default

L1

Ground

L2

COM

NC

NO

COM

NC

N0

Auxiliary Relay

Evaporator

?

therm

solutions

ENTER

BACK

®

Efficiency

Evaporator

 

Press and hold for 

manual defrost

24-hour 

Emergency Technical Support

1.888.337.3358

2

2

Cut a length of conduit to go from the controller to the evaporator 

 Measure the distance between the controller and evaporator to account for 

the extra length necessary to properly route conduit.
Determine the number of wires to go to the controller.

 Controller power (3 wires)

 Fan control (2 wires)

 Defrost (heater) control (2 wires)

 Liquid line solenoid (2 wires)

If the Aux Relay is used, the installer will need to supply an additional 

pair of wires to the controller

 Aux relay (2 wires)

Note: Install in accordance with local wiring codes. KE2 Therm does not 

accept responsibility for incorrect or unsafe wiring.

2

2

Cut wires to length

 Once the number of wires is determined, cut the wires to length.

 The wire should be long enough to account for the necessary connections 

in the controller and evaporator.

 Use the optional KE2 Wire Harness, or select different colored wires, (recom-

mended colors: blue - fan, orange - heaters, yellow - solenoid, purple - alarm). 

This will simplify the installation and troubleshooting.  If only a single color is 

available, both ends of the wires should be labeled with a matching number. 

This will save time when wiring the evaporator.

3

Determine the current draw of the unit.

 Use the nameplate to determine the Amp rating of the unit, and select the 

proper sized wire. Also, verify the unit does not exceed the relay rating on the 

KE2 Evaporator Efficiency controller.

If the amp draw of the fans, heaters, compressor or aux relay exceeds the 

rating of the onboard relays, external contactors must be used.  In that 

case, the onboard relays are used to switch the power to the contactor 

coils.  KE2 Therm can provide ready made and tested contactor panels 

for various high amperage applications. See Page 9.  Contact KE2 Therm 

for specific information.

4

4

Preparing conduit

 Feed the wires through the conduit.

 The conduit connectors can be added at this time.  Determine if a straight 

or 90 degree connector is most appropriate for the installation, and attach to 

the conduit.

 Securely connect one end of the conduit to the controller, or mounting 

box, if used.

5

5

Wiring the controller

The controller is pre-configured for 208/230V incoming power by the in-

stalled four-position plug with a single jumper, as shown in Figure 6. 
A second plug with two jumpers, as shown in Figure 6, is included in the kit 

to convert the controller to 120V incoming power.  Simply replace the single 

jumper plug with the two jumper plug. See Back View of Controller, page 13.

 Power should not be connected to Voltage selector, it is a selector only.  

 Power for the controller should be connected to the Power In location us-

ing a 3 position connector.
Controller will illuminate display when 120V is applied with 208-240V 
selected, however, controller will not function properly.

6

6

120V

208-240V

3

Содержание 20844

Страница 1: ...KE2 Condensed Catalog 411 This reference should remain on site with the installed KE2 Evaporator Efficiency controller A C D E F G H I J K L M N B O P 20844 KE2 Ultimate Install kit includes KE2 Mount...

Страница 2: ...not recently performed a defrost look for the heaviest area of frost This will be used to locate the coil sensor Installers should account for a full system diagnostic in the installation esti mate f...

Страница 3: ...should be labeled with a matching number This will save time when wiring the evaporator 3 Determine the current draw of the unit Use the nameplate to determine the Amp rating of the unit and select th...

Страница 4: ...GE wires are used for the HEATER control Locate the orange wire with black stripe and black wire with orange stripe Plug the black wire with orange stripe into the COM terminal Plug the orange wire wi...

Страница 5: ...ay USING KE2 Wire Harness The YELLOW wires are used for Liquid Line Solenoid control Locate a 3 position pluggable connector from the parts kit Fasten the black wire with yellow stripe into the COM po...

Страница 6: ...otection for controller components The instructions below are based on the use of this board Determine the location of the following incoming power fan leads heater leads defrost termination leads and...

Страница 7: ...ct L2 NEUTRAL to the remain ing HEATERS terminal as shown using the HEATER LIMIT SWITCH or jumper The defrost safety should not be removed from the circuit Its purpose is to prevent the heaters from o...

Страница 8: ...2 COM NC NO COM NC N0 Auxiliary Relay Yellow with black stripe 16 AWG Black with yellow stripe L1 16 AWG Blue with black stripe 12 AWG Black with blue stripe L1 12 AWG LLS Compressor Fans Black with w...

Страница 9: ...4 Amps 52 Amps 52 Amps 20218 68 Amps 65 Amps 62 Amps 20219 80 Amps 77 Amps 62 Amps L egend EFM Evaporator Fan Motor DH Defrost Header LLS Liquid Line Solenoid AUX Auxiliary PT Pressure Transducer T1 S...

Страница 10: ...active coil surface The ice tends to grow from these edges towards the center Therefore the sensor location is best situated approximately 1 to 1 1 2 from the outer edges and typically near the bottom...

Страница 11: ...the evaporator WARNING Do not allow the metal portion of the air sensor to touch any thing other than air It should not touch the bracket nylon cable tie or any other solid surface 26 Evaporator wirin...

Страница 12: ...T function in the SETPOINTS menu Page 18 When running the wires back to the controller take care to avoid introduc ing electrical noise into the sensor wires Electrical noise can be introduced when se...

Страница 13: ...0 to 275 F 40 C to 135 C Temperature Sensor 3 pack pn 21151 15 ft leads or pn 21066 40 ft leads Sensor Specs 60 to 150 F 51 C to 65 C moisture resistant package 208 240 120 120 Temperature Sensors Pre...

Страница 14: ...displayed only when a Custom EEV is used 4 Displayed when an EEV is used 5 Only available if mechanical valve is selected When using an electric valve the default suction temperature is required 6 Th...

Страница 15: ...d alarms menu columns All other information is password protected to prevent unauthor ized access to the controller s functionality The ENTER button is used to save an input option when it has been ch...

Страница 16: ...onnect the KE2 Evap to the customer s network CAT5 Ethernet Cable 1 2 3 6 5 4 7 Link ACT 100 1000Mbps POWER Customer Network thermsolutions ENTER BACK Efficiency Evaporator Press and hold for manual d...

Страница 17: ...tion Mode menu After setting the Room Temp Defrost Type and Valve Type set KE2 Smart Access to Enabled Use the or arrow to change KE2 Smart Access to Enabled Press and hold the ENTER button for 3 sec...

Страница 18: ...ature set point in order for the controller to resume normal fan operation MAX FAN DELAY TIME Maximum amount of time after defrost to resume normal fan operation PUMP DOWN TIME Minimum amount of time...

Страница 19: ...EMP 0 to 90 30 if DEFROST TYPE ELEC 10 if DEFROST TYPE HOT GAS COMP ON HOT GAS COMP OFF 40 if DEFROST TYPE AIR Defrost parameter 0 to 90 minutes 45 minutes if DEFROST TYPE ELEC 10 minutes if DEFROST T...

Страница 20: ...AUTO FACTORY RESET Reset the controller to the factory default setpoints RESET WEB PASSWORD RESET Reset the web password to the factory default RESET KE2 Smart Access Turn KE2 Smart Access on or off D...

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