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Optional accessories include: Forward-Stop-Reverse Switch, On/Off AC Line Switch, Run-Stop-Jog Switch, 

Signal Isolator, Auto/Manual Switch, Class ”A” AC Line Filter, Multi-Speed Board and Liquidtight Fittings. 

A connector is provided for easy installation of accessories. Custom software: all models can be factory 

programmed for applications which require special timing, PLC functions, and GFCI operation 

(Models KBAC-24D, 27D, 29, 29 (1P), 45, 48) – contact our Sales Department.

 

*UL approved as an electronic overload protector for motors.

3.1  Standard Features

•  Industrial Duty Die-Cast Aluminum Case with Hinged Cover – Available in Dark Gray finish or 

FDA approved white finish.

•  Simple to Operate – Does not require programming. Uses trimpots and jumpers, which are 

factory set for most applications.

•  Motor HP Selection Jumper (J2) – Allows the drive to be used on a wide range of motors 

without recalibration.

•  Switching Frequency and GFCI Selection Jumper (J12) – Allows the drive to be operated 

at 8 kHz or 12 kHz and on Standard (G1) or Sensitive (G2) GFCIs. (KBAC-217 Series and 

KBAC-416 Series only.)

•  Diagnostic LEDs – Power on (POWER) and drive status (STATUS).

•  Run/Fault Relay Output Contacts – Can be used to turn equipment on or off, to signal a warning 

if the drive is put into the Stop Mode, or a fault has occurred.

•  Start/Stop Switch – Provides electronic start and stop functions.

•  Barrier Terminal Block – Facilitates wiring of motor, AC Line, and Run/Fault Relay Output Contacts.

•  Jumper Selection of Drive Output Frequency – Increases the motor speed up to two times the 

rated RPM.

•  Ride-Through – Provides smooth recovery to the previous set speed during a momentary power 

loss (of less than 2 seconds).

•  Holding Torque at Zero Speed – Resists motor shaft rotation when the drive is in Stop Mode.

  Note:

 GFCI Operation: Models KBAC-24D, 27D, 29, 29 (1P), 45, 48 require custom software – contact 

our Sales Department. The KBAC-217 Series and KBAC-416 Series are jumper selectable (J12) for Stan-

dard (G1) or Sensitive (G2) GFCIs.

3.2  Performance Features

•  Power Start™ – Provides more than 200% starting torque which ensures startup of high frictional loads.

•  Slip Compensation with Static Auto-Tune and Boost – Provides excellent load regulation over 

a wide speed range.

•  Speed Range – 60:1

3.3  PROTECTION FEATURES

•  Motor Overload (I

2

t) with RMS Current Limit* – Provides motor overload protection which 

prevents motor burnout and eliminates nuisance trips.*

•  Electronic Inrush Current Limit (EICL™) – Eliminates harmful Inrush AC Line current during startup.

•  Short Circuit – Shuts down the drive if a short circuit occurs at the motor (phase-to-phase).

•  Regeneration – Eliminates tripping due to high bus voltage caused by rapid deceleration of high 

inertial loads.

•  Undervoltage and Overvoltage – Shuts down the drive if the AC Line input voltage goes above 

or below the operating range.

•  MOV Input Transient Suppression – Protects the drive components against damaging voltage 

spikes on the AC Line.

•  Microcontroller Self Monitoring and Auto Reboot.

  

*UL approved as an electronic overload protector for motors.

Содержание KBAC Series

Страница 1: ...for motors 2 Special software is available contact our Sales Department 3 GFCI Operation Models KBAC 24D 27D 29 29 1P 45 48 require custom software contact our Sales Department The KBAC 217 416 Series...

Страница 2: ...Control Layout 11 4 KBAC 217 416 Series Control Layout 12 5 Model KBAC 24D Mechanical Specifications 15 6 Models KBAC 27D 29 29 1P 45 48 Mechanical Specifications 16 7 KBAC 217 416 Series Mechanical...

Страница 3: ...n Stop Jog Switch Connection 32 44 Run Stop Jog Switch Connection 32 Items Included In this Package Adjustable Frequency Drive Installation and Operation Manual Trimpot Adjustment Tool CE Approved Pro...

Страница 4: ...e The rated AC Line voltage of the drive must match the actual AC Line input voltage On Models KBAC 24D and 27D the setting of Jumper J1 must match the AC Line input voltage Models KBAC 24D 27D 29 1P...

Страница 5: ...0 Hz Motor Operation The drive is factory set for 60 Hz 3 phase motor operation Jumper J5 set to the 60Hz position For 50 Hz motor operation set Jumper J5 to the 50Hz position See Section 6 4 on page...

Страница 6: ...nts incorporating advanced circuitry and technology The drives are variable speed controls housed in a rugged NEMA 4X IP65 washdown and watertight die cast aluminum enclosure They are designed to oper...

Страница 7: ...e and Run Fault Relay Output Contacts Jumper Selection of Drive Output Frequency Increases the motor speed up to two times the rated RPM Ride Through Provides smooth recovery to the previous set speed...

Страница 8: ...oost BOOST Sets the amount of Boost which can be used to obtain maximum low speed performance See Section 13 8 on pages 31 and 32 Jog JOG Sets the jog speed of the motor Must be used with the optional...

Страница 9: ...r snap ins 9600C 9600C 9600C 9600C 9600C 9600C 8890 Auto Manual Switch When used with the Signal Isolator it selects remote process signal or the Main Speed Potentiometer Mounts on the enclosure cover...

Страница 10: ...y Open or Closed Stop Contact selection See Section 6 8 on page 25 I J8 Run or Fault Output Relay Operation selection See Section 6 7 on page 25 K J10 Constant orVariableTorque selection See Section 6...

Страница 11: ...MP Start Stop Switch Black White Red White Low Violet High Orange Wiper Main Speed Potentiometer N C TB2 N O COM E 1 2 A 2 C 1 D 3 4 B 1 1 2 J2 M A J3 2X 1X J4 60Hz 50Hz J5 ADJ FIX J6 RG INJ J7 R F J8...

Страница 12: ...CON8 CON7 MIN ACCEL MAX CL DEC I MIN ACCEL MAX DEC I BOOST BOOST JOG JOG COMP COMP CL P3 P2 P1 FWD COM COM STOP RUN Start Stop Switch LED Board Main Speed Potentiometer All jumpers and trimpots are sh...

Страница 13: ...Output Frequency Multiplier 1X 2X Jumper J4 2 1 2 1 Minimum Operating Frequency at Motor Hz 1 Speed Range Ratio 60 1 Speed Regulation 30 1 Speed Range 0 Full Load Base Speed 3 2 5 Overload ProtectorTr...

Страница 14: ...17 8868 8879 5 3 75 208 230 3 22 1 25 0 208 230 17 5 3 2 22 10 KBAC 217S 8863 8855 KBAC 217F 8861 8853 KBAC 217SF 8869 8880 KBAC 416 8870 8881 10 7 5 400 460 3 20 8 25 0 400 460 16 10 7 5 5 KBAC 416S...

Страница 15: ...140 8 20 208 9 53 242 2 70 68 6 1 35 34 3 1 35 34 3 2 76 70 1 5 97 152 0 875 22 2 3X Tightenthesescrews inthesequenceshown to12in lbs 14kg cm AC MOTOR SPEED CONTROL KBAC SERIES NEMA 4X IP 65 Hybrid D...

Страница 16: ...7 77 9 7 36 187 3 20 81 3 1 60 40 6 1 60 40 6 0 875 22 2 1 09 22 2 2X 8 67 220 9 24 235 9 82 249 7 30 185 7 69 195 4X 6 4 0 25 0 29 7 37 2X 25 4 2X 80 0 1 00 3 15 2X Tightenthesescrews inthesequencesh...

Страница 17: ...313 7 95 6 2 25 57 2 3 822 97 1 2X 0 346 8 79 2X 3 311 12 235 335 13 175 351 13 825 1 5 4 087 104 2X 9 89 251 10 3 262 1 72 43 7 2 4 MAXIMUM DRIVE DEPTH Models without S Suffix 8 5 216 Models with S S...

Страница 18: ...he fan or blower so the motor is surrounded by the airflow See Figure 9 4 2 Electronic Motor Overload Protection The drive contains Modified I2 t Overload Protection Part of this function consists of...

Страница 19: ...lied one 1 2 watertight hole plug is provided Models KBAC 27D 29 29 1P 45 48 contain two holes for standard 1 2 liquidtight fittings not supplied and one hole for standard 3 4 liquidtight fitting not...

Страница 20: ...BAC 29 45 48 AC Line Input Motor and Ground Connections ACLINE MOTOR Motor V U W ACLineInput 115 208 230Volt Single Phase Ground Earth L1 L2 TB1 Figure 10 Models KBAC 24D 27D 29 1P AC Line Input Motor...

Страница 21: ...the drive To operate the drive from a remote Start Stop Switch type ON OFF ON SPDT remove the white black and red wires from Terminals RUN COM and STOP The wires may be taped and left inside the driv...

Страница 22: ...st be isolated from the AC Line Earth grounding signal wiring will damage the drive and void the warranty It is highly recommended that the SIAC PS Signal Isolator with Power Supply be installed when...

Страница 23: ...mper J3 is set to the M position the drive will have to be manually restarted for a momentary power loss using the Start Stop Switch See Figure 23 on page 24 Also see Section 12 2 on page 28 for the S...

Страница 24: ...Figure 25 AvailableTorque vs Output Frequency 6 4 60 Hz and 50 Hz Motor Operation and Drive Output Frequency Selection J4 and J5 Both jumpers must be set for the appropriate motor nameplate frequency...

Страница 25: ...12 KBAC 217 416 Series only Jumper J12 is set to the 8K position for a switching frequency at the motor of 8 kHz for 12 kHz switching frequency set jumper J12 to the 12K position This jumper also allo...

Страница 26: ...nts WARNING All equipment AC Line inputs must be disconnected from the AC power 8 1 Connect all equipment AC power input lines together and connect them to the H V lead of the hi pot tester Connect th...

Страница 27: ...i Pot L2 L1 P2 P1 Auxiliary Equipment L3 Signal Inputs L2 H V AC Line Input MAX ZERO L1 RESET RETURN 10mA 0mA VOLTAGE TEST AC KILOVOLTS LEAKAGE 1 0 3 2 High Voltage Dielectric Withstand Tester Hi Pot...

Страница 28: ...er Also the CL setting may be set too low See Section 13 7 on page 30 2 For an Overvoltage Fault if the drive is set for Automatic Ride Through the drive will automatically restart when the AC Line vo...

Страница 29: ...e MIN Trimpot is factory set to 0 of frequency setting For a higher minimum speed setting rotate the MIN Trimpot clockwise See Figure 34 on page 30 13 2 Maximum Speed MAX Sets the maximum speed of the...

Страница 30: ...rclockwise See Figure 40 Also see Figure 41 on page 31 UL approved as an electronic overload protector for motors 0 3 ShownFactorySetto1 5Seconds DEC I 20 3 1 5 17 10 Figure 37 Deceleration Trimpot Ra...

Страница 31: ...cause overheating of the motor Consult the motor manufacturer Do not leave the motor in a locked rotor condition for more than a few seconds since motor damage may occur In order to ensure that the mo...

Страница 32: ...onnects to Terminal P2 on the drive must be removed and installed on Terminal RUN on the switch The JOG Terminal on the drive connects to JOG on the switch Terminal P2 on the drive connects to the cen...

Страница 33: ...ain Speed Potentiometer of the drive Table 1 General Performance Specifications Parameter Specification Factory Setting Maximum SpeedTrimpot MAX1 InputVoltage Range Volts DC 0 to 2 5 thru 0 to 25 0 to...

Страница 34: ...34 Notes...

Страница 35: ...35 Notes...

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