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isit us on the web:

www.servo-repair.com

www.servorepair.ca

www.ferrocontrol.com

www.sandvikrepair.com

www.accuelectric.com

For 24/7 repair services :

USA: 1 (888) 932 - 9183
Canada: 1 (905) 829 -2505

Emergency After hours: 1 (416) 624 0386

Servicing USA and Canada

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Over

0 years cumulative experience

24 hour rush turnaround / t

echnical support service

Established in 1993

he leading independent repairer of servo motors and drives in

orth America.

Содержание M Series

Страница 1: ...pair services USA 1 888 932 9183 Canada 1 905 829 2505 Emergency After hours 1 416 624 0386 Servicing USA and Canada Scroll down to view your document Over 100 years cumulative experience 24 hour rush...

Страница 2: ...AC SERVO DRIVE M F S D SERIES I1 BULLETIN WITH INCREMENTAL ENCODER FOR SPEED CONTROL SERVOMOTOR TYPES USAME _D USAFED USASEM USADED SERVOPACK TYPES CACR SRE _BB1 r __ YASKAWA TSE S800 2 1 J...

Страница 3: ...e protective functions rating for achieving quick response Selectable drive to meet users require Custom LSI and hybrid ICs builtin ments SERVOPACK reduce the unit size and q simplify wiring The addit...

Страница 4: ...N WARNING Indicates a potentially hazardous situation which if not avoided could D result in death or serious personal injury CAUTION 1 Indicates a potentially hazardous situation which if not avoided...

Страница 5: ...esult After turning OFF power wait at least five minutes before servicing the product Otherwise residual electric charges may result in electric shock CAUTION RECEIVING Use the specified combination o...

Страница 6: ...ve this caution may result in personal injury D During operation do not touch the heat sink Failure to observe this caution may result in burns INSPECTION AND MAINTENANCE Do not disassemble the SERVOM...

Страница 7: ...2 STARTING AND STOPPING TIME 24 8 6 PERIPHERAL EQUIPMENT 61 4 3 ALLOWABLE FREQUENCY OF OPERATION 24 9 TEST RUN 63 4 4 SERVOMOTOR FREQUENCY 25 9 1 CHECK ITEMES BEFORE TEST RUN 63 4 5 MOTOR SPEED REFERE...

Страница 8: ...r Incomplete Adjustment 2 12 2 3 78 EXTERNAL CURRENT LIMIT REFERENCE CIRCUIT _ 6 6 3 _ 38 EXTERNAL TERMINALS 5 5 3 3 H Handling of Speed Reference Input Terminal 6 6 2 3 37 High Voltage Line 6 6 7 3 4...

Страница 9: ...VOMOTOR DIMENSIONS M SERIES 8 8 1 50 SERVOMOTOR DIMENSIONS S SERIES 8 8 3 55 SERVOMOTOR FREQUENCY 4 4 4 25 SERVOPACK 1 11 2 75 SERVOPACK Connector 2CN Terminal Layout and Connection 5 5 5 2 34 SERVOPA...

Страница 10: ...ue Ib in 26 I 52 78 104 191 286 408 I 557 N m 7 17 14 1 19 3 28 0 44 0 63 7 91 1 106 D Instantaneous Peak Torque Ib in 63 125 171 248 390 564 807 938 Rated Current A 3 0 I 5 8 7 6 11 7 18 8 26 33 45 R...

Страница 11: ...QUE N m RMS TORQUE Ib in RMS TORQUE N m RMS TORQUE Ib in 4 TYPEUSAMED 09B TYPEUSAMED 44B _ _o r_ _ _ _ I __ooo_ _1800 r _ _ 1500F _ _l _ 15001 _ _ _ 1500_ i I I I l 11 9 m ooo 11oooi _ _ _ 1ooo 0 4 8...

Страница 12: ...104 200 I 330 i Instantaneous Peak Torque N m 2 91 I 5 83 8 92 15 2 24 7 34 0 h4 1 I 76 2 Ib in 26 I 52 79 135 21 9 301 47_ I 675 i D Rated Current A 3 0 I 3 0 3 8 6 2 9 7 1 5 20 I 30 Rated Speed r m...

Страница 13: ...2 4 20 40 60 0 0 20 30 0 100 200 300 RMS TORQUE N m RMS TORQUE Ib in RMS TORQUE N m RMS TORQUE Ib in dl TYPE USAFED 05 TYPE USAFED 30C E1500 _1500 i 500 il fl oooL A i _ 8 ooor __ I _ II 0 2 4 6 8 0...

Страница 14: ...eak Torque Ib in 13 26 36 65 122 257 D Rated Current A 2 1 3 0 4 2 5 3 10 4 19 9 Rated Speed r min 3000 Instantaneous Max Speed r min 4000 Torque Constant N m A 0 25 0 35 0 37 0 51 0 50 0 53 Ib in A 2...

Страница 15: ..._ r t _ I _oool _ L J _3 F _i_ i ooo I i II ooo ooo _ _ i I t 0 1 2 3 4 0 10 20 30 0 5 10 15 20 0 50 100 150 RMS TORQUE N m RMS TORQUE Ib in RMS TORQUE N m RMS TORQUE Ib in TYPE USASEM 05A TYPE USASEM...

Страница 16: ...16 6 23 3 Rated Speed r min 2000 Instantaneous Peak Speed r min 2500 Torque Constant N m A 0 83 0 69 0 64 0 71 0 82 lb in A 7 38 6 07 5 64 6 25 7 29 kg m2X10 21 13 32 24t 62 59t 83 80t 148 145 M ment...

Страница 17: ...A _ BY_ 2000 _il 20oo _ 1 _ A B i SPEED i_ii SPEED r minl 1000 r rain 1000 _ I 0 60 120 180 240 0 8 36 24 32 RMSTORQUE Ib in RMSTORQUE N m USADED 22E USADED 22E 2500 _ _ 2500 _ 2ooc 2000 I B SPEED A _...

Страница 18: ...SRO3BB1AFSRO5BB1AF SRIOBBIAF SR158BlAF SR2OgB1AFSR3OBB1AFSR44BBlAF O0 D u_ Continuous OutpUtArms Current 3 0 3 0 3 8 6 2 9 7 15 0 20 0 30 0 _ Max Output Current Arms 8 5 8 5 11 0 17 0 27 6 42 0 56 5...

Страница 19: ...Power Supply 12 VDC 5 3OmA Input Signal Servo ON P drive F overtravel R overtravel external current limit 1 Output Signal Servo ready TG ON current limit servo alarm overload MCCB trip PositioningSig...

Страница 20: ...6HP 0 5kW 0 7HP 06 0 6kW 0 8H P 08 0 77kW 1 1HP 09 0 9kW 1 2HP 0 85kW 1 2HP 10 1 0kW 1 3H P 12 1 2kW 1 6HP 13 1 3kW 1 7H P 15 1 54kW 2 0HP 1 5kW 2 0HP 20 2 0kW 2 7HP 1 8kW 2 4HP 22 2 2kW 2 9H P 30 3...

Страница 21: ...44BB 1 Table 2 4 USAFED 02DB APPLICABLE MOTOR 5000 to 09DB SERIES F 13CB M M Series F FSeries to S SSeries 440B D DSeries USADED 05EB D to 37EB USAMED 03CD 06CD M 09BD to 44BD USAFED 02DD 4000 to 09DD...

Страница 22: ...above Good SR15BBl _ F USAFED 13cr 2 3 1 10 LF 315 3 phase 200VAC class 15A SR20BBI F USAFED 2OCr_ 2 4 1 12 _ LF 320 3 phase 200 VAC class 20 A SR3OBB1 IF USAFED 3OC r 2 6 0 18 t t _ LF 330 3 phase 2...

Страница 23: ...S3108B MS3106B MS3057 USAFED 09 18 10S 18 10S 18 10S 10A MS3102A MS3108B MS3106B MS3057 USAFED 13C 20 29P 20 29S 20 29S 12A USAFED 20C MS3102A MS3108B MS3106B MS3057 USAFE D 30C 22 22P 22 22S 22 22S 1...

Страница 24: ...2A14S 7P MS3108B14S 7S t MS3106B14S 7S t MS3057 6A t 4 4kW USAM E D 60Bi FAN MS3102A14S 6F MS3i08B14S 6S M 3106B14S 6S M 3057 6A Motorside Brake side F SERIES USAFED 02 iiq MS3102A 14S 6P VlS3108BA 14...

Страница 25: ...TOR and SERVOPACK and both the conditions must be considered for satisfactory opera 100 tion k Allowable frequency of operation restricted by the SERVOPACK The allowable frequency of operation is rest...

Страница 26: ..._ iI i _ _ when speed reference input terminals 1CN and are CURRENT _ _ _ _ i _ _ _1 I I I N_ used With auxiliary input terminals 1CN andr _ I I I motor speed can be set to the rating by adjusting iN...

Страница 27: ...owable Allowable Radial Load Thrust Load Color of Lead Applicable USASEM N Ib N Ib O2AE 2 78 4 18 39 2 9 Red Phase U 03A 2 245 55 98 22 White Phase V 05A _ 2 245 55 98 22 Blue Phase W 08A 1 392 88 147...

Страница 28: ...be taken to protect the shaft from impacts that Brake could damage the detector White Phase V Black Blue PhaseW Green Frame Ground IVERTICAL USASEM 03A 05A USASEM 08A to 30A _ IIIIL_ ZONTAL t O O Fig...

Страница 29: ...ecurely SPEED LEAD LENGTH grounded REFERENCE 3 METERS OR LESS _ 2Ch I I i mPim _ LEAD LENGTH 20 METERS OR LESS P t CONNECTING CABLE _ YASKAWA DRAWING I No DP8409123 OR No DE8400093 1CN Be sure to perf...

Страница 30: ......

Страница 31: ......

Страница 32: ...al layout of the SERVOPACK inputJoutput signal connectors 1CN is shown in Table 5 3 The external connection and external signal processing D are shown in Fig 5 4 on page 32 Table 5 3 Connector tCN Lay...

Страница 33: ...i FORWARD FORWARD RUNNING _ _ PROHIBITAT P LS OFF P LS P OT RUNNING s _ _ LT _ __ J PROHIBIT 3Ry ON AT 24V 3Ry CLT IN I _ _ r 1 CURRENT f _ _ 5 CURRENT LIMIT c IP DETECTION 0fVl _ _ 6 I i 4Ry ON AT 4R...

Страница 34: ...detection Turns OFF when overload is detected SeePar 4 1 OVERLOAE CHARACTERISTICS MCB 1CN 43 42 MCCB trip Turns ON when MCCB trips Turns OFF when fault is detected ALM lCN 38 39 Servo alarm For detai...

Страница 35: ...kura Cable Co available on order YASKAWA drawing No I Double KQVV SW DP8409179 KQVV SB If wiring distance is 20m or longer contact Approx AWG 22X3C AWG 26X10P Specifications AWG 26X6P your YASKAWA rep...

Страница 36: ...12A Cable clamp t Fig 5 5 Soldered Type Connector 2CN Connection and 1CN Output Processing when using Connection Cable DP8409123 OPTICAL ENCODER _ _ 0 2 mm2 __ SERVOPACK _ PHASE A PA PA I P PHASE B I...

Страница 37: ...I I _ _ erence and turn it OFF when the motor stops Do not 2MC f_ _ _ turn the power ON or OFF _ q_ _m 5RY_v_____ 38 _1 Before power ON or OFF turn OFF the Servo ON q I _ _ _Y_t o SERVO ALARM j 24VDC...

Страница 38: ...Resistor is used w OR OVER STOP OFF _ r_EC3_o o_1 _ SERVOPACK 12V LTYPE RV30YN1_3 l_ 1 T OR EQUIVALENT_ 12 1 14 l 2k_ Y_ 2 i_ w OR OVER 1 W OR OVER I _ rt132 FOR Low sPEED SERVOPACK TYPE RV3OYN TYPE R...

Страница 39: ...1CN and 0 APPROX_3 6 9 0 6V The relation between the rated current of the motor SETVOLTAGE V and applicable motor The power supply must use an internal resistance less than 2k12 The input resistance b...

Страница 40: ...CCB trip and OL The user must provide the 24V power supply alarm 24VDC lV 20mA or more approx 5mA circuit These output circuits are non contact employing transistors Voltage and current specifications...

Страница 41: ...d open collector output SN74LS07N the divider in the SERVOPACK The phase relation is Jm Fig 6 10 shows example of line driver output an the same as in 3 above Set the pulse frequency di viding ratio a...

Страница 42: ...12 500 125 Oi 0 0 0 0 1 15 400 100 I 0 0 0 0 1 16 375 250 0 0 00 0 1 20 300 250 200 125 75 50 0 0 0 0 1 24 250 Oi 0 0 0 0 0 1 25 240 200 160 100 60 40 0 0 0 0 1 30 200 50 0 0 0 0 1 40 150 125 100 25...

Страница 43: ...OFF this also turns OFF the LED in stop the motor normally the SERVOPACK indicating the cause of the alarm sig 2 Troubledetecting functions nal I Table 6 2 Fault Detecting Functions CAUTION When an al...

Страница 44: ...rspeed functions circuit When these transistors are switched the effect di dv power drive of _ or _ switching noise may sometimes occur de r _ Voltage drop circuit is Servo pending on the wiring or gr...

Страница 45: ...in Table 6 5 The power supply to peripherals also needs noise filters NOTE If the noise filter connection is wrong the effect a Separate the input and output leads Do not bun decreases greatly Observi...

Страница 46: ...o the box or the SR03BB 0 65 kVA 5 A ground panel SR05BB 1 1kVA 5 A SR10BB 2 1 kVA 8 A I _ SR1 5BB 3 1 kVA 10 A SR30BB 6 0kVA 18A SR44BB 8 0 kVA 24 A THICK SR60BB 11 kVA 32 A SHIELDED AND I J GROUND S...

Страница 47: ...Example When an M Series motor rated speed supply is OFF 1000r min is used and speeds are to be 3 More than 200ms must be considered from I measured up to the maximum speed when the brake power supply...

Страница 48: ...exible couplings for direct drives The align data ment should be made in accordance with Fig 7 2 7 2 INSTALLATION SE VO OZO AC SERVOMOTOR can be installed either horizontally or vertically 1 Before mo...

Страница 49: ...idity excessive dust cables can carry the rated current at an ambient tem or metallic particles perature of 40 C Table 7 3 lists the type of cables EXHAUSTED AIR Table 7 1 Rated Current y T_ RatedCurr...

Страница 50: ...shielded twisted pair cables 10 YASKAWA Drawing No DP8409123 or DE8400093 SR05BB 4 2 4O 110 Cable length is a maximum of 3m for reference input SR07BB 5 8 60 140 lines and a maximum of 20m for PC fee...

Страница 51: ...4 5 _o 7o8_ o _g6 o1o9 9 o55 o531 USAM E D 44BL 2 2 688 578 524 4_3 z_oa_ zz _s_ zest _ 110 476 550 49 USAMKD 6OB 2 3 775 605 I 4zal __ a _ _ _ sa_ AC SERVOMOTOR Dwg Shaft Extension Approx Motor Conn...

Страница 52: ...E 1 _L5 zs 18 0 8SX 0 SZXl0 5 88 52 1 MS 3102 MS 3108 MS 3106 MS 3057 06 _E 10 E 1 _a 5 09B 2OE 1 z3 18 0 9Xl0 7 97x10 8 83 78 1 A20 ISP B20 15S B20 ISS 12A MS 3102 MS 3108 MS 3106 MS 3057 507 12BF_ 2...

Страница 53: ..._SaS 6 2B0 S 3S4 7 _I 05 IZI 1 2 263 205 150 127 177 lO 3s4 aoTl C5 9_ so C_ _eg o_i _i _ _2_ _L_o _09 _4s 10 _Oo o _30 p_ b_ _s _o 1 30E 2 2 389 331 276 253 303 92 344 265 211 172 237 200 2 3 _3 s43...

Страница 54: ...BUILT IN LM _ _ LE _ LC 18 0 7091_i 12 0472 _ i _ __ 14IO551 103 IO406 HOLDING BRAKE LR 6 40236 6 0236 25 09841 0236 6102361 MIO P125 i _ 5 01971 _ _ _ TAPER1110 OPIICAL ENCODER Types 05 __L_l DE 09L...

Страница 55: ...x 0 0 98 8 67 MS 3102 MS 3108 MS 3106 MS 3057 ll 0 03JIll leE 1 7 12 0 1 3Xl0 l O0Xl0 1 96 17 3 A14S 6P B14S 6S B14S 6S 6A 15 41 I 05r_ Dl O E 2 11 5 254 18 0 85 10 7 52x10 5 88 52 1 MS 3102 MS 3108 M...

Страница 56: ...5 180 102 87 30 t20 3 i o1166 16 4 3 _ 11 157 7 874 5866 2008 58 4 52_ 7 087 4 m6 3 4ZS S tm II0 _ 4 7Z4 O nS 0 394 6 fez 9 18 28 25 12 10 063 21 MI0 0 169 _ 5 5 17 fi259 5203 5 2883 167 240 109 145 4...

Страница 57: ...y output pulses PTR of 5 Power supply for brake is 90 VDC I optical encoder as follows Standard E 1500 PJR Optional C 2500 PJR F 1000 PTR Types USASEM 08A IIIIilOB 15AEIII IOB 30A IIII IOB Taper Shaft...

Страница 58: ...the same dimensions as standard SWEVOMOTOR in S series but dimensions L of type USASEM 08 A II 2K II or higher is the different dimensions See Par 8 3 1 Details of shaft extension are shown below With...

Страница 59: ...05A _ 2S 05Ar 2SB 05A 2T 05A _ 2TB OILSEAL _ _ _ OIL SEAL 4o _ 310118 7 Shaft Extension of Taper Shaft with Shaft Sea SERVOMOTOR proper is the same dimensions as stan dard SERVOMOTOR in S series See P...

Страница 60: ...35 250 200 _ 220 4 16 270 13 5 M8 37 L j2OE 13 66 11 1 9 25 2 56 1 85 3 94 10 1e 5 59 6 38 3 62 6 46 5 12 9 25 9 84 7 874_0 _ 8 66 0 16 0 63 10 6 0 53 1 2598 _ a 3a ma 0 Not provided with an eyeball N...

Страница 61: ...SR30BB 4 Type CACR SR60BB __ 7 0 28 DIA 2 7 0 28 DIA VlTG HOLES 100 3 94 ITG HOLES _ WIND o125 4 921 _I WIND _ _ P_ DIRECTION e_ _ 1 I _ _ DIRECTION I _ I TYPENPI I f I_ i I I _ 8J i _ i o _ _ q _ i...

Страница 62: ...TE _ i 10 200 7 874 10 i i BLACK o_ 9_ 4 _ __ For 200 VAC PROTECTIVE a co _ YELLOW RED _ D _l _ oE OCS DE AC SIDE I SUPPRESSOR E BRAKE SIDE T I I IN I_L_ __1 _ _ F _ WHITE __ BLACK _ CEMENT RESISTOR E...

Страница 63: ...WITCH 9 lOOV _ p ov B KE U 11 Y c l PROTECTIVE ELEMENT ELEMENT Notes 1 Donot short circuitbetween output terminal Nos 3 and 4 2 The open close value of the contact used for Nos 5 and 6 is 5 to 11 10 t...

Страница 64: ...ction and wiring leads are firml y connected to terminals or inserted into the connectors The power supply is turned OFF if servo alarm Occurs Voltage supplied to SERVOPACK is 200 to 230V_ D If a volt...

Страница 65: ...2 6000 SR6OBBIBM USAMED 60BB2 5000 45 0 80 6 m I SR6OBBIDM USAMED 6OBD2 4000 Effective value Table 10 2 Field setting Switch Position SWl SW2 SW3 SW4 SERVOPACK Type CACR Motor Type Pulse Resolution Sp...

Страница 66: ...SW4 SERVOPACK Type CACR Motor Type Pulse Resolution Speed Loop Motor characteristic PG Pulse Setting Setting Condition Setting SERVOPACK Function Setting SR03BB1AF 6000 x 1 Standard to 1 2345678 1 23...

Страница 67: ...Loop MotorCharacteristics PG Pulse Setting Setting Condition Setting SERVOPACKFunctionSetting SR10BB1CS 2500 xl SR101BB SR15BB to 1 2345678 1 23456781 1 2345678 1 2345678 I o o 1 I 1 I o o o 1 I o 1 S...

Страница 68: ...PG Pulse Setting Setting Condition Setting SERVOPACK FunctionSettinc SR05BB1AD 6000 x 1 to 1 2345678 1 2345678 t I 2345678 1 2345678 ooo o J 1 io o o 1 I o 1 SR44BB1AD ooeooo coo oo ooo oo eo oo Stan...

Страница 69: ...R Table 10 14 Do not temper with potentiometers zfln X 100 ___0 015 NR din 10 4 ADJUSTMENT PROCEDURES I SPEED r rain NR RATED Fig 10 4 shows the arrangement of potentiometers __ _ i SPEED and terminal...

Страница 70: ...edOircuitBoardfor D 2CN ICN SERVOPACKType CACR SRCA _REV A D I i_ E_ RESET PUSHBUTTON _ TROUBLE LED INDICATION 7 SEGMENT VR9 O VR10 _ VR MR12 _ VR_3_ _ VR_ _ VR4 D 8 TO117__ VRe b Printed Circuit Boar...

Страница 71: ...i_ VR2 O vinoS _ 0 VR VR12 _ Vc _N 8 To I L_ C Printed Circuit Board for _ SERVOPACK Type CACR SRCAE REV C I SERVOPACK Type CACR SRCA _ REV D 20 J_r _ _ ON _ Note Do not adjust for _C4 to I_ Fig 10 4...

Страница 72: ...W to Turning CW decreases If f V balance adjustment prevent hunting motor speed is not correct motor does Characteristics _ not run at the samespeed in both directions under the same absolute referenc...

Страница 73: ...r_ 5 T Ref Torque reference __2 0 to _ 3 0VDC 100 Monitors phase U sin Frequency varies depending on 6 U sin wavefom VOLTAGErx _ speed Amplitude varies depending on Monitorsphase V sin 0v torque 7 V...

Страница 74: ...5 10 8 10 1 1 PG frequency dividing setting Possible See Table 6 1 t See thefigure below S__ setting Speed loop condition Possible ASwasapresetnOrmalatrUle the factory leave the setting as it The opt...

Страница 75: ...ompressed air Insulation Make sure that it is more than 10MQ by measuring with a 500V Resistance Annually megger after disconnecting the motor from the controller dl Shaft Seal Every 5 000 hours If gr...

Страница 76: ...bumping etc Contact your YASKAWA representative D Cooling fan Check if the fan rotates normally Parts Replacement Schedule The following parts should be replaced periodically since they may become wo...

Страница 77: ...terminals U V and W Motor defective with a tester When correct replace motor Inspect and correct wprung across motor terminals U _ Unstable operation _ Wrong wiring V and W and PG _ _ _ _ _ Excessive...

Страница 78: ...main trouble circuit Regenerative resistor disconnection Check and replace the regenerative No regenerative resistor resistor Replace the SERVOPACK connection SR60BB Goes ON when the motor accelerate...

Страница 79: ...for Defective Wiring or Parts Trouble CheckItems Whatto do MCCB trips immediately after Power Main circuit wiring such as the ground Correct the wiring ON and Servo ON of motor The reference is input...

Страница 80: ...NOTES 1 79...

Страница 81: ...n Woods Cumbernauld Scotland G68 9LD U K Phone 44 1236 735000 Fax 44 1236 458182 YASKAWA ELECTRIC KOREA CORPORATION Paik Nam Bldg 901 188 3 1 Ga Euljiro Joong Gu Seoul Korea Phone 82 2 776 7844 Fax 82...

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