KB Electronics 8821 Скачать руководство пользователя страница 7

4

II.

SETTING MODE OF DRIVE (SPEED OR TORQUE CONTROL).

The KBRG-255 can be operated as a speed control or torque control by setting the position

of jumper J7.  The main speed potentiometer controls the magnitude of the mode selected.

Set jumper J7 to "SPD" for speed control or to "TRQ" for torque control.  (See fig.  1, p. 3.)

A. Speed Control Mode –

 When jumper J7 is set to the “SPD” position, the KBRG-255 will

vary the motor speed as a function of the voltage on input terminals "12" (signal) and "13"

(common).  

IMPORTANT: When J7 is set for speed control (“SPD”), J8 

must

 be set to

“S/LT” position (factory setting).

  The input voltage can be derived from the wiper of the

main speed potentiometer or from an 

isolated

 analog input (voltage following mode).  Since

the KBRG-255 is a 4-quadrant regenerative drive, the motor speed will follow both a

positive and negative wiper voltage and drive the motor in both the forward direction and

reverse direction.  In addition, it will apply both forward and reverse torque in order to

stabilize motor speed.

To understand the concept of a regenerative drive, the operation of an elevator can be used.

If one were to enter the elevator on the first floor and press 10, the motor and control would

have to lift the elevator against gravity.  In this mode, the drive would operate like a

conventional speed control which is called “motoring” (the applied load is opposite to the

direction of motor rotation).  When the elevator is at floor 10 and floor 1 is pressed, gravity will

try to pull the elevator car down faster than the speed for which it is set.  The control will then

provide reverse torque to keep the car form falling faster than the set speed.  This operation

is regeneration (the applied load is in the same direction as the direction of motor rotation).

Table 3 summarizes the different modes of regen operation.

TABLE 3 – SUMMARY OF CONTROL OPERATION

Quadrant

Type of

Operation

Motor Rotation

Direction

Motor Torque

Direction

Applied Load

Direction

I

Motoring

CW

CW

CCW

II

Regeneration

CCW

CW

CCW

III

Motoring

CCW

CCW

CW

IV

Regeneration

CW

CCW

CW

B. Torque Control Mode –

 When Jumper J7 is set to “TRQ” position, the KBRG-255 will vary

motor torque.  The KBRG-255 has been redesigned and now contains two (2) types of

torque characteristics which are selectable with jumper J8.  Speed/Linear Torque (S/LT)

and Non Linear Torque (NLT).   In the “S/LT” position (factory setting), both output torque

and motor speed vary linearly as a function of the input signal.  The “S/LT” type of torque

is most suitable for take up and pay out winders where the speed and torque requirements

vary as the winder roll diameter changes.  The “S/LT” torque characteristics are shown in

fig. 2A, p. 5.

In the “NLT” position, only torque (not speed) is varied by the input signal.  The motor

output torque remains constant over the motor’s full speed range unless the load is less

than the set torque.  If the load torque decreases below the set torque, the motor will rapidly

increase to full speed.  This type of torque control is applicable to processes where the

torque must remain constant over a wide motor speed range.  The “NLT” torque

characteristics are shown in fig. 2B, p. 6.

Because the KBRG-255 is a regenerative control, torque will be applied in both forward and

reverse directions.  The maximum torque can be set with the FWD CL and REV CL

trimpots, and by using the FWD ACCEL and REV ACCEL trimpots, the rate of change of

torque can be made more or less gradual.  The maximum speed trimpot can be used to set

the maximum motor speed under a no load condition.

Содержание 8821

Страница 1: ... 6 7 8 9 10 11 12 13 TB1 CL CL IR COMP RESP MAX SPD OFFSET FWD FWD TCL REV REV EN EN PWR ON CL ACCEL FWD ACCEL REV DB J1 NLT J8 S LT EARTH GND R33 See Safety Warning on Page 1 The information contained in this manual is intended to be accurate However the manufacturer retains the right to make changes in design which may not be included herein A COMPLETE LINE OF MOTOR DRIVES ...

Страница 2: ...ET and TCL trimpots have been moved to be aligned with the other trimpots The General Performance Specifications Electrical Ratings Mechanical Specifications and Connection Diagrams have not changed See the figure below for the Trimpot and Jumper location changes Model KBRG 255 SMT Logic Board Layout ...

Страница 3: ... Information 7 5 Field Connections 7 6 Control State vs Relay Contact State 10 7 Current Limit Timer Settings 13 8 Parts List Power Board 13 9 Parts List Logic Board 15 16 FIGURES 1 Control Layout 3 2A Linear Torque Curve 5 2B Non Linear Torque Curve 5 3 AC Line and Armature Connection 7 4A Full Voltage Field 7 4B Half Voltage Field 7 5 Mechanical Specifications 8 6 Main Speed Potentiometer Connec...

Страница 4: ...ple drives from a non isolated signal source ii SAFETY WARNING PLEASE READ CAREFULLY This product should be installed and serviced by a qualified technician electrician or electrical maintenance person familiar with its operation and the hazards involved Proper installation which includes wiring mounting in proper enclosure fusing or other overcurrent protection and grounding can reduce the chance...

Страница 5: ...w all instructions carefully Fire or electrocution can result due to improper use of this product Read Safety Warning TABLE 1 ELECTRICAL RATINGS Model Part No Input Voltage VAC Max AC Current RMS Output Voltage VDC Max DC Output Current ADC Max Horsepower HP KW KBRG 255 8821 230 38 0 180 25 5 3 8 TABLE 2 GENERAL PERFORMANCE SPECIFICATIONS Parameter Specification Factory Setting AC Line Input Volta...

Страница 6: ...ing of Jumpers and Approximate Trimpot Settings M1 M2 L1 L2 F F TB1 TB2 F1 1 2 3 4 5 6 7 8 9 10 11 12 13 TB1 CL CL IR COMP RESP MAX SPD OFFSET FWD FWD TCL REV REV EN EN PWR ON CL ACCEL FWD ACCEL REV DB J1 NLT J8 S LT EARTH GND R33 DWG C3900 2 00992 ...

Страница 7: ...operation is regeneration the applied load is in the same direction as the direction of motor rotation Table 3 summarizes the different modes of regen operation TABLE 3 SUMMARY OF CONTROL OPERATION Quadrant Type of Operation Motor Rotation Direction Motor Torque Direction Applied Load Direction I Motoring CW CW CCW II Regeneration CCW CW CCW III Motoring CCW CCW CW IV Regeneration CW CCW CW B Torq...

Страница 8: ...ed refer to fig 1 p 3 Bold indicates Factory Setting See sec II p 4 for J7 and J8 settings A J4 Tach generator Voltage Note Selection of the jumper position is not required if armature feedback is used Place J4 jumper in the position 7V 20 30V 50V that corresponds to the tach generator voltage in Volts KRPM Note The tach voltage jumper position is based on motor speed of 1 800 RPM ...

Страница 9: ... Limit NTCL In this mode the drive will reach preset Current Limit during overload and stay at that level until drive is turned off or fuse blows If Non Timed CL is desired move jumper J6 from the factory set TCL position to the NTCL position IV MOUNTING Mount the KBRG 255 in a vertical position connection terminals in down or up position on a flat surface free of moisture metal chips or corrosive...

Страница 10: ...tors with 100VDC fields connect field to terminals F and L1 see fig 4A and 4B See table 5 for summary of Field Connections CAUTION Shunt Wound motors may be damaged if field remains connected without motor rotating for an extended period of time To remove field voltage from motor disconnect AC line FIG 4A FULL VOLTAGE FIELD FIG 4B HALF VOLTAGE FIELD TABLE 5 FIELD CONNECTIONS Shunt Wound Motors Onl...

Страница 11: ...8 FIG 5 MECHANICAL SPECIFICATIONS INCHES mm ...

Страница 12: ...s 8 and 9 are joined control is in ENABLE state When terminals 8 and 9 are open control is in INHIBIT state See fig 7B p 10 IMPORTANT If Enable is not used a jumper must be installed between terminals 8 and 9 or control will not operate See Safety Warning on page 1 H Start Stop Circuit A standard 3 wire start stop circuit is provided terminals 5 6 and 7 This allows a remote momentary 2 button star...

Страница 13: ...mperage fuse 150 amp Littelfuse 3AG normal blo or equivalent which protects the control transformer and other components against catastrophic failure Under normal circumstances this fuse should never blow See fig 1 p 3 for location The KBRG 255 does not contain AC line or armature fusing It is recommended that a 40 Amp fuse or circuit breaker be installed on each AC line conductor not at ground po...

Страница 14: ...es the amount of time it takes the control voltage to reach full output in the reverse direction and the time it takes for the control voltage in the forward direction to reach zero output REV ACCEL is the Forward Decel The FWD and REV ACCEL trimpots are factory adjusted to 1 second The acceleration times are adjustable to a maximum of 15 seconds See fig 8 for graphic representation of ACCEL Note ...

Страница 15: ...series with armature lead Lock shaft of motor iii Apply power Rotate CL trimpot CW until desired CL setting is reached factory setting is 1 5 times rated motor current Be sure control is in Forward direction for FWD CL trimpot adjustment and likewise with REV CL WARNING Do not leave motor shaft locked for more than 2 3 seconds to prevent motor damage CAUTION Adjusting the CL above 150 of motor rat...

Страница 16: ...ime Secs Trimpot Position 1 Full CCW 8 Midway 15 Full CW IX FUNCTION INDICATOR LAMPS A LED 1 Power On PWR ON Indicates that the drive is energized with the AC line B LED 2 Current Limit CL Indicates that the drive is in Current Limit If set in the timed Current Limit mode J6 set to TCL and has timed out the LED 2 will remain ON until the drive is restarted C LED 3 Forward Enable FWD EN Indicates t...

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Страница 20: ...tee expressed or implied and we are not responsible for any expense including installation and removal inconvenience or consequential damage including injury to any person caused by items of our manufacture or sale Some states do not allow certain exclusions or limitations found in this warranty so that they may not apply to you In any event KB s total liability under all circumstances shall not e...

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