KB Electronics 8821 Скачать руководство пользователя страница 4

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i.  

 KBRG-255 SIMPLIFIED OPERATING INSTRUCTIONS

IMPORTANT –

 You must read these simplified operating instructions before you proceed.

These instructions are to be used as a reference only and are not intended to replace the

detailed instructions provided herein.  You must read the Safety Warning before proceeding.

1. CONNECTIONS.

A.  AC Line

 – Wire AC line voltage (230VAC ±10%, 50/60 Hz).  Connect ground wire

(earth) to green ground screw.

B. Motor.

1. Permanent Magnet (PM Type).  Connect motor armature leads to M1+ and M2-. 
2. Shunt Wound Motors.  Connect motor armature as above.  Connect full voltage

shunt field wires (180 volt motors with 200 volt fields) to F+ and F-.  Connect half

voltage field wires (180 volt motors with 100 volt fields) to F+ and L1.

2. SPEED OR TORQUE MODE.

Jumper J7 is factory set for speed control operation (SPD).  For torque control, set J7 to

TRQ position.  Note: J8 must be set to “S/LT” position for speed control operation.

3. TRIMPOT SETTINGS.

All trimpots have been factory set in accordance with figure 1, page 3.

4. FUSING.

The KBRG-255 does not contain AC line or armature fusing.  It is recommended that a 40

Amp fuse or circuit breaker be installed on each AC line conductor not at ground potential.

Do not fuse ground or neutral wires.

5. SIGNAL INPUT.

Connect potentiometer or 

isolated

 analog input to terminal “10,” “11,” “12" and “13"

according to section V, E and F, on pages 7 and 9.  Do not ground (earth) signal inputs.

Use a signal isolator when controlling multiple drives from a non isolated signal source.

ii.  SAFETY  WARNING! — PLEASE READ CAREFULLY

This product should be installed and serviced by a qualified technician, electrician or electrical

maintenance person familiar with its operation and the hazards involved.  Proper installation, which
includes wiring, mounting in proper enclosure, fusing or other overcurrent protection and grounding,
can reduce the chance of electric shocks, fires or explosion in this product or products used with
this product, such as electric motors, switches, coils, solenoids and/or relays.  Eye protection must
be worn and insulated adjustment tools must be used when working with control under power.  This
product is constructed of materials (plastics, metals, carbon, silicon, etc.) which may be a potential
hazard.  Proper shielding, grounding and filtering of this product can reduce the emission of radio
frequency interference (RFI) which may adversely affect sensitive electronic equipment.  If
information is required on this product, contact our factory.  It is the responsibility of the equipment
manufacturer and individual installer to supply this safety warning to the ultimate user of this
product.  (SW effective 11/92)

This control contains electronic Start/Stop and Inhibit circuits that can be used to start and

stop the control.  However, these circuits are never to be used as safety disconnects since they are
not fail-safe.  Use only the AC line for this purpose.

The input circuits of this control (potentiometer, start/stop, Inhibit) are not isolated from AC

line.  

Be sure to follow all instructions carefully.  Fire and/or electrocution can result due to

improper use of this product.

!

!

Содержание 8821

Страница 1: ... 6 7 8 9 10 11 12 13 TB1 CL CL IR COMP RESP MAX SPD OFFSET FWD FWD TCL REV REV EN EN PWR ON CL ACCEL FWD ACCEL REV DB J1 NLT J8 S LT EARTH GND R33 See Safety Warning on Page 1 The information contained in this manual is intended to be accurate However the manufacturer retains the right to make changes in design which may not be included herein A COMPLETE LINE OF MOTOR DRIVES ...

Страница 2: ...ET and TCL trimpots have been moved to be aligned with the other trimpots The General Performance Specifications Electrical Ratings Mechanical Specifications and Connection Diagrams have not changed See the figure below for the Trimpot and Jumper location changes Model KBRG 255 SMT Logic Board Layout ...

Страница 3: ... Information 7 5 Field Connections 7 6 Control State vs Relay Contact State 10 7 Current Limit Timer Settings 13 8 Parts List Power Board 13 9 Parts List Logic Board 15 16 FIGURES 1 Control Layout 3 2A Linear Torque Curve 5 2B Non Linear Torque Curve 5 3 AC Line and Armature Connection 7 4A Full Voltage Field 7 4B Half Voltage Field 7 5 Mechanical Specifications 8 6 Main Speed Potentiometer Connec...

Страница 4: ...ple drives from a non isolated signal source ii SAFETY WARNING PLEASE READ CAREFULLY This product should be installed and serviced by a qualified technician electrician or electrical maintenance person familiar with its operation and the hazards involved Proper installation which includes wiring mounting in proper enclosure fusing or other overcurrent protection and grounding can reduce the chance...

Страница 5: ...w all instructions carefully Fire or electrocution can result due to improper use of this product Read Safety Warning TABLE 1 ELECTRICAL RATINGS Model Part No Input Voltage VAC Max AC Current RMS Output Voltage VDC Max DC Output Current ADC Max Horsepower HP KW KBRG 255 8821 230 38 0 180 25 5 3 8 TABLE 2 GENERAL PERFORMANCE SPECIFICATIONS Parameter Specification Factory Setting AC Line Input Volta...

Страница 6: ...ing of Jumpers and Approximate Trimpot Settings M1 M2 L1 L2 F F TB1 TB2 F1 1 2 3 4 5 6 7 8 9 10 11 12 13 TB1 CL CL IR COMP RESP MAX SPD OFFSET FWD FWD TCL REV REV EN EN PWR ON CL ACCEL FWD ACCEL REV DB J1 NLT J8 S LT EARTH GND R33 DWG C3900 2 00992 ...

Страница 7: ...operation is regeneration the applied load is in the same direction as the direction of motor rotation Table 3 summarizes the different modes of regen operation TABLE 3 SUMMARY OF CONTROL OPERATION Quadrant Type of Operation Motor Rotation Direction Motor Torque Direction Applied Load Direction I Motoring CW CW CCW II Regeneration CCW CW CCW III Motoring CCW CCW CW IV Regeneration CW CCW CW B Torq...

Страница 8: ...ed refer to fig 1 p 3 Bold indicates Factory Setting See sec II p 4 for J7 and J8 settings A J4 Tach generator Voltage Note Selection of the jumper position is not required if armature feedback is used Place J4 jumper in the position 7V 20 30V 50V that corresponds to the tach generator voltage in Volts KRPM Note The tach voltage jumper position is based on motor speed of 1 800 RPM ...

Страница 9: ... Limit NTCL In this mode the drive will reach preset Current Limit during overload and stay at that level until drive is turned off or fuse blows If Non Timed CL is desired move jumper J6 from the factory set TCL position to the NTCL position IV MOUNTING Mount the KBRG 255 in a vertical position connection terminals in down or up position on a flat surface free of moisture metal chips or corrosive...

Страница 10: ...tors with 100VDC fields connect field to terminals F and L1 see fig 4A and 4B See table 5 for summary of Field Connections CAUTION Shunt Wound motors may be damaged if field remains connected without motor rotating for an extended period of time To remove field voltage from motor disconnect AC line FIG 4A FULL VOLTAGE FIELD FIG 4B HALF VOLTAGE FIELD TABLE 5 FIELD CONNECTIONS Shunt Wound Motors Onl...

Страница 11: ...8 FIG 5 MECHANICAL SPECIFICATIONS INCHES mm ...

Страница 12: ...s 8 and 9 are joined control is in ENABLE state When terminals 8 and 9 are open control is in INHIBIT state See fig 7B p 10 IMPORTANT If Enable is not used a jumper must be installed between terminals 8 and 9 or control will not operate See Safety Warning on page 1 H Start Stop Circuit A standard 3 wire start stop circuit is provided terminals 5 6 and 7 This allows a remote momentary 2 button star...

Страница 13: ...mperage fuse 150 amp Littelfuse 3AG normal blo or equivalent which protects the control transformer and other components against catastrophic failure Under normal circumstances this fuse should never blow See fig 1 p 3 for location The KBRG 255 does not contain AC line or armature fusing It is recommended that a 40 Amp fuse or circuit breaker be installed on each AC line conductor not at ground po...

Страница 14: ...es the amount of time it takes the control voltage to reach full output in the reverse direction and the time it takes for the control voltage in the forward direction to reach zero output REV ACCEL is the Forward Decel The FWD and REV ACCEL trimpots are factory adjusted to 1 second The acceleration times are adjustable to a maximum of 15 seconds See fig 8 for graphic representation of ACCEL Note ...

Страница 15: ...series with armature lead Lock shaft of motor iii Apply power Rotate CL trimpot CW until desired CL setting is reached factory setting is 1 5 times rated motor current Be sure control is in Forward direction for FWD CL trimpot adjustment and likewise with REV CL WARNING Do not leave motor shaft locked for more than 2 3 seconds to prevent motor damage CAUTION Adjusting the CL above 150 of motor rat...

Страница 16: ...ime Secs Trimpot Position 1 Full CCW 8 Midway 15 Full CW IX FUNCTION INDICATOR LAMPS A LED 1 Power On PWR ON Indicates that the drive is energized with the AC line B LED 2 Current Limit CL Indicates that the drive is in Current Limit If set in the timed Current Limit mode J6 set to TCL and has timed out the LED 2 will remain ON until the drive is restarted C LED 3 Forward Enable FWD EN Indicates t...

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Страница 20: ...tee expressed or implied and we are not responsible for any expense including installation and removal inconvenience or consequential damage including injury to any person caused by items of our manufacture or sale Some states do not allow certain exclusions or limitations found in this warranty so that they may not apply to you In any event KB s total liability under all circumstances shall not e...

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