background image

24

220-240V~

50Hz

L1/L2/L3

N

Coil of 

3 phase 

AC contactor

Coil of 

3 phase 

AC contactor

Fig. 8-20 Wiring of water pump and pipeline auxiliary heater 

and 

ac light of the state of compressor(only for 

KEM-90 DRS5 KH

 and 

KEM-180 DRS5 KH

 )

When the water pump and auxiliary heater are added externally, 

a 3-phase contactor must be used for control. The model of 

contactor is subject to the power of water pump and heater 

power. The contactor coil is controlled by the main control board. 

See the figure below for coil wiring. For specific wiring, see 

chapter  8.4.14 .

The user can connect an ac light to monitor the state of 

compressor.When the compressor is operating,the light will be 

powered on.

The wiring of water pump and pipeline auxiliary heater and ac light 

of the state of compressor is as follows.

The wired controller

 communication

Uint communication

XT2

Fig. 8-18  Wiring  of  unit communication  and 

the wired controller communication

As shown in the figure below, For 

KEM-90 DRS5 KH

 and 

KEM-180 DRS5 KH

: the uint communication signal wire is

 

connected to the terminal block XT2 at 5(X), 6(Y) and 7(E), 

and

 

the wired controller signal wire is connected at 8(X), 9(Y) 

and

 

10(E) inside the electric control box. For specific wiring, 

see

 

chapter 8.4.14

Max voltage:240VAC

Max current:5A

NOTE

Please use the round-type terminal with correct specifications to 

connect the power cord.

CN26(Main board)

HEAT1 HEAT2 COM

CN33(Main board)

COMP-STATE

CN25(Main board)

PUMP

Fig. 8-19  Wiring of water pump and pipeline auxiliary heater 

and 

ac light of the state of compressor(only for

KEM-75 DRS5 KH

 and 

KEM-140 DRS5 KH

 )

   0# electric 

   control box

“ON/OFF” port

ON

       Power (DC 12V) Main control board is provided

   0# electric 

   control box

“ON/OFF” port

OFF 

       Power (DC 12V) Main control board is provided

Fig. 8-21-1  Wiring of “ON/OFF ” weak electric port

220-240V~

50Hz

L1/L2/L3

N

Coil of 

3 phase 

AC contactor

Coil of 

3 phase 

AC contactor

Max voltage:240VAC

Max current:5A

CN119(Slave board)

HEAT1

CN121(Slave board)

COMP-STATE

CN123(Slave board)

PUMP

HEAT2

  

8.4.9  Wiring of “ON/OFF” weak electric port

The remote function of “ON/OFF” must be set by DIP switch .The 

remote function of “ON/OFF” is effective when S1-1 or S5-3 is 

chosen ON, at the same time, the wired controller is out of control.

 

Corresponding parallel connect the “ON/OFF” port of the main 

unit’s electric control box,then, connect the “ON/OFF” signal 

(provide by user) to the “ON/OFF” port of main unit as follows. 

The remote function of “ON/OFF” must be DIP switch set.

Wiring method: 

KEM-75  DRS5  KH

8L-B and 

KEM-140  DRS5  KH

:Shorting  the 

terminal block CN137 at slave board inside the electric control box 

to enable the remote function of “ON/OFF” .

For 

KEM-90  DRS5  KH

 and 

KEM-180  DRS5  KH

:  Shorting the 

terminal block XT2 at 15 and 24 inside the electric control box to 

enable the remote function of “ON/OFF” .

The wired controller

 communication

Uint communication

CN22(main board)

8.4.8 Function of terminals

As shown in the figure below, For For 

KEM-75 DRS5 KH

 and 

KEM-140 DRS5 KH

,the uint communication signal wire and the

 

wired controller signal wire is connected to the terminal block

 

CN22 at XYE on main board inside the electric control box. For

 

specific wiring, see chapter 8.4.14

NOTE

For 

KEM-180 DRS5 KH

, Model A  is connected to Model B, Model B is 

connected to Model A in the next uint. For specific connection, see 

chapter 8.4.14.

CN27(Main board)

SV1

Brown

Black

Blue

NO      NC       N

Содержание KEM-75 DRS5 KH

Страница 1: ...our air conditioner Before using your air conditioner please read this manual carefully and keep it for future reference OWNER S INSTALLATION MANUAL DC Inverter Air cooled Modular Chiller KEM 75 DRS5...

Страница 2: ...trong breeze 6 1 6 2 6 3 6 4 6 5 PRECAUTIONS ON INSTALLATION 11 7 CONNECTION DRAWING OF PIPELINE SYSTEM 13 11 8 15 20 30 Main parts of the uint Opening the uint Outdoor unit PCBs Electric wiring Water...

Страница 3: ...1 5 11 6 11 7 11 8 11 9 11 10 11 11 11 12 11 13 36 38 38 38 38 39 39 39 39 44 40 41 44 39 38 Failure information and code Data display of wired controller Care and maintenance Removing scale Winter sh...

Страница 4: ...n above 15 should be added in the water system otherwise the unit and the water system will be damaged Outlet water temperature Outlet water temperature G KEM 75 DRS5 KH KEM 140 DRS5 KH KEM 75 DRS5 KH...

Страница 5: ...used to alert against unsafe practices Indicates situations that could only result in accidental equipment or property damage NOTE Explanation of symbols displayed on the indoor unit or outdoor unit...

Страница 6: ...tidy the wires so that the front panel can be securely fastened If the front panel is not in place there could be overheating of the terminals electric shocks or fire After completing the installation...

Страница 7: ...Children should not play with the unit Cleaning and user maintenance should not be done by children without supervision This appliance is intended to be operated by expert or trained users in shops i...

Страница 8: ...can be fastened on the foundation reliability 7 If the unit is installed on a roof the roof must be strong enough to bear the weight of the unit and the weight of maintenance personnel The unit can b...

Страница 9: ...6 PRECAUTIONS ON INSTALLATION 6 1 Outline dimensional drawing Fig 6 1 Outline dimensional 06 Front view Left view Top view...

Страница 10: ...will increase by 135mm approximately Model A B C D E F KEM 90 DRS5 KH 2220 1135 2315 910 255 270 Table 6 1 KEM 75 DRS5 KH 2000 960 1770 816 190 270 KEM 140 DRS5 KH 2220 1135 2300 910 185 380 KEM 180...

Страница 11: ...ss than the static pressure outside the fan The space between the unit and sunk fence or Persian blinds should also meet the requirement 3 If the unit needs to operate in winter and the installation s...

Страница 12: ...ructed on solid ground or on structures of sufficient strength to support the units weight 2 Bases should be at least 200mm high to provide sufficient access for installation of piping Snow protection...

Страница 13: ...sure trouble free operation of the equipment Otherwise accumulated snow will block the air flow and may cause equipment problems Check the installation site thoroughly do not install the equipment und...

Страница 14: ...AME Air inlet Water outlet wire controller It can be placed indoors Expansion tank Gas liquid separator Induction pump Table 8 1 Stop valve Pressure gauge Water flow switch Gate valve Flexible joint Y...

Страница 15: ...M 90 DRS5 KH Picture just use to show the key component relative position Fig 8 3 Main parts of KEM 140 DRS5 KH Picture just use to show the key component relative position Fig 8 4 Main parts of KEM 1...

Страница 16: ...nger Cover 4 give access to the electrical parts Cover 5 6 give access to the hydraulic compartment Cover 1 Cover 2 Cover 3 Cover 6 Cover 5 Cover 4 Fig 8 7 Doors of KEM 90 DRS5 KH KEM 140 DRS5 KH Cove...

Страница 17: ...2 Door 3 Door 4 Door 5 Door 6 Door 7 Door 8 Door 9 Door 10 Door 1 2 3 9 10 give access to the compartment of water pipes and water side heat exchanger Door 4 5 give access to the hydraulic compartment...

Страница 18: ...rt value of the alarm actually detected is ON OFF but not 220 240V control power supply so special attention should be paid when installing the alarm signal output CN68 Pump 220 240V control power sup...

Страница 19: ...enser CN30 T4 outdoor ambient temperature sensor CN45 Taf2 Water side antifreeze temperature sensor CN16 T3B pipe temperature sensor of the condenser CN38 Tp2 DC inverter compressor B discharge temper...

Страница 20: ...ate of the compressor Attention the control port value of the COMP STATE actually detected is ON OFF but not 220 240V control power supply so special attention should be paid when installing the light...

Страница 21: ...solenoid valve CN80 Injection solenoid valve of compressor system B CN47 Injection solenoid valve of compressor system A CN5 Water side heat exchanger heaters connection CN40 Multi function solenoid...

Страница 22: ...essor inverter module communication ports CN300 Program burn in port WizPro200RS programming device IC10 EEPROM chip CN1 temperature sensors input port T4 outdoor ambient temperature sensor T3A T3B pi...

Страница 23: ...power supply whose voltage should conform to rated voltage Wiring construction must be conducted by the professional technicians according to the labeling on the circuit diagram The power wire and the...

Страница 24: ...2 1 DSP1 DSP2 8 4 2 KEM 75 DRS5 KH and KEM 140 DRS5 KH DIP switch buttons and digital display positions of uints Fig 8 13 Display positions 8 4 2 KEM 90 DRS5 KH and KEM 180 DRS5 KH DIP switch buttons...

Страница 25: ...cal standards b Copper core wires must be used Fig 8 15 1 Electrical wiring precaution a Fig 8 15 2 Electrical wiring precaution b c It is advisable to use 3 core shielded cables for uint to minimize...

Страница 26: ...arrester Power distribution transformer Wrong Manual switch Fuses Power 380 415V 3N 50Hz Fig 8 16 Requirements of power supply wiring Uint NOTE Do not connect the grounding wire of the lightning arres...

Страница 27: ...S5 KH 0 electric control box ON OFF port ON Power DC 12V Main control board is provided 0 electric control box ON OFF port OFF Power DC 12V Main control board is provided Fig 8 21 1 Wiring of ON OFF w...

Страница 28: ...ll cause the units to malfunction b The shielding nets at both ends of the shielded wire must be grounded Alternatively the shielding nets of all shielded wires are interconnected and then connected t...

Страница 29: ...the actual parameter of products and national Contactor Contactor Power Transformer OUTPUT 8 5 V Contactor MAIN CONTROL WIRECONTROLLER X Y X Y X Y XT3 L1 L 2 L3 POWER 380 415V 3N 50Hz ENC1 AC1 AC2 MAI...

Страница 30: ...AC2 RD YE BK BR WH MONITOR WIRECONTROLLER CN60 5 6 7 8 9 10 11 12 5 6 7 8 9 10 11 12 CN74 CN61 WH RD YE BK BR RD YE BK BR WH MONITOR WIRECONTROLLER X Y X Y X Y X Y E X Y E CN25 XT3 CN30 XT3 CN2 CN83 C...

Страница 31: ...ing to the actual parameter of products and national Contactor Contactor Power Transformer OUTPUT 8 5 V MAIN CONTROL WIRECONTROLLER X Y X Y X Y Contactor XT3 POWER 380 415V 3N 50Hz POWER 380 415V 3N 5...

Страница 32: ...1 F indicate slave units 29 Fig 8 28 Networking communication schematic of main unit and auxiliary unit for KEM 180 DRS5 KH Contactor Contactor for pipeline Contactor for water tank 7 MONITOR WIRECON...

Страница 33: ...so they need to be purchased by the user k All low positions of the water system should be providedwith drainage ports to drain water in the evaporator and the system completely and all high position...

Страница 34: ...S5 KH model uses hoop connection For the specifications of the water pipes and screw thread see the Table 8 5 below Table 8 5 kW is the unit for cooling capacity and L is the unit for G water flow in...

Страница 35: ...rated water flow in terms of multi connect the units that water flow must no less than total units rated water flow b Select the left of the pump H h1 h2 h3 h4 H The lift of the pump h1 Main unit wate...

Страница 36: ...ine 2 Table of diameter parameters of main inlet and outlet pipes 2 Applicable standard of water quality for the unit PH value Total hardness Conductivity Sulfide ion Chloride ion Ammonia ion Sulfate...

Страница 37: ...er outlet temperature sensing bulb target flow controller and auxiliary electric heater are under control of the main module One wired controller and one target flow controller are required and connec...

Страница 38: ...ent Wire capacity is meeting for requirement Switch capacity is meeting for requirement Fuse capacity is meeting for requirement Voltage and frequency are meeting for requirement Connecting tightly be...

Страница 39: ...on for 3 times in 60 minutes Recovered by power off 1P0 Compressor module 1 high pressure protection Recovered upon failure recovery 2P0 Compressor module 2 high pressure protection Recovered upon fai...

Страница 40: ...A 2 for Compressor B Recovered upon error recovery 53 xL7 phase loss x 1or 2 1 for Compressor A 2 for Compressor B Recovered upon error recovery 54 xL8 frequency change over 15Hz x 1or 2 1 for Compre...

Страница 41: ...be made on the set points on site Regularly check whether the electric connection is loose and whether there is bad contact at the contact point caused by oxidation and debris etc and take timely mea...

Страница 42: ...nt of refrigerant will be affected by the ambient temperature If the required amount has not been reached but no more injection can be done make the chilled water circulate and start up the unit for i...

Страница 43: ...afety valve safety valve liquid vapor separator The air outlet of safty valve must be connected to the appropriate pipe which can direct the leaking refrigerant to the appropriate place for discharge...

Страница 44: ...the period that the work is carried out The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere 8 Checks to the refrigeration equipment W...

Страница 45: ...be repeated until no refrigerant is within the system When the final OFN charge is used the system shall be vented down to atmospheric pressure to enable work to take place This operation is absolutel...

Страница 46: ...gerants are removed safely When tranferring refrigerant into cylinders ensure that only appropriate refrigerant recovery cylinders are employed Ensure that the correct numbers of cylinders for holding...

Страница 47: ...C C MPa MPa V A C C C C A High pressure Low pressure Voltage Current Inlet dry bulb Outlet dry bulb Inlet Outlet 1 Check temperature of chilled water or hot water Inlet Outlet 2 Check air temperature...

Страница 48: ...unit Net Weight Operation Weight Packing dimension Type Chargeing volume kg Waterflow volume m 3 h cooling Hydraulic resistance lose kPa Water side heat exchanger Max pressure MPa Min pressure MPa Inl...

Страница 49: ...ne or water flow rate outdoor side heat exchanger Sound power level indoors outdoors Emissions of nitrogen oxides if applicable GWP of the refrigerant Standard rating conditions used Contact details I...

Страница 50: ...ow rate outdoor side heat exchanger Sound power level indoors outdoors Emissions of nitrogen oxides if applicable GWP of the refrigerant Standard rating conditions used Contact details If Cdc is not d...

Страница 51: ...ow rate outdoor side heat exchanger Sound power level indoors outdoors Emissions of nitrogen oxides if applicable GWP of the refrigerant Standard rating conditions used Contact details If Cdc is not d...

Страница 52: ...outdoor side heat exchanger Sound power level indoors outdoors Emissions of nitrogen oxides if applicable GWP of the refrigerant Standard rating conditions used Contact details If Cdc is not determine...

Страница 53: ...tandby mode Crankcase heater mode Capacity control Fixed Variable Variable Sound power level indoors Sound power level outdoors Contact details 1 For heat pump space heaters and heat pump combination...

Страница 54: ...andby mode Crankcase heater mode Capacity control Fixed Variable Variable Sound power level indoors Sound power level outdoors Contact details 1 For heat pump space heaters and heat pump combination h...

Страница 55: ...e Standby mode Crankcase heater mode Capacity control Fixed Variable Variable Sound power level indoors Sound power level outdoors Contact details 1 For heat pump space heaters and heat pump combinati...

Страница 56: ...de Standby mode Crankcase heater mode Capacity control Fixed Variable Variable Sound power level indoors Sound power level outdoors Contact details 1 For heat pump space heaters and heat pump combinat...

Страница 57: ......

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Страница 59: ...16127100A09250 V D...

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