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Operating Manual

Original Operating Manual

Contents

Page

Introduction

............................................................................................................................................. 4

1.1

Working with this manual ......................................................................................................... 4

1.2

Warning notes and symbols ..................................................................................................... 4

1.3

Copyright .................................................................................................................................. 4

1.4

CE-Mark ................................................................................................................................... 5

1.5

Qualified and authorised personnel ......................................................................................... 5

1.6

Warranty claims based on defects ........................................................................................... 5

1.7

Limits of applicable use ............................................................................................................ 5

Safety aspects

......................................................................................................................................... 6

Design

...................................................................................................................................................... 7

3.1

Clamp with mounting ................................................................................................................ 7

3.2

Drum Tippling Arms ................................................................................................................. 8

3.2.1

Hydraulically tilting by 180° .......................................................................................... 8

3.2.2

Hydraulically tilting by 90° ............................................................................................ 9

3.2.3

Mechanisch endlos drehbar ......................................................................................... 9

3.3

Efficient equipment settings on electric vehicles ................................................................... 10

3.4

Proper use of the equipment .................................................................................................. 10

3.5

Improper use .......................................................................................................................... 11

Installation and checking out

.............................................................................................................. 11

4.1

Installation .............................................................................................................................. 11

4.1.1

Mounting attachment with quick release bottom hooks ............................................. 13

4.1.2

Installation / Uninstallation screw-on forks ................................................................. 13

4.2

Checking out .......................................................................................................................... 13

4.2.1

Bleeding the hydraulic system ................................................................................... 14

4.2.2

Adjustment after putting into service .......................................................................... 14

Operation

............................................................................................................................................... 15

5.1

General................................................................................................................................... 15

5.2

Load handling ......................................................................................................................... 15

5.3

Driving .................................................................................................................................... 16

5.4

Tip .......................................................................................................................................... 16

Содержание T 406 2H

Страница 1: ...ed to be used for moving 1 cylindrical steel drums T 406H T 406U Drum Tippling Clamp without sideshift and one sided hydraulic drive suited to be used for moving 1 cylindrical steel drums T 416 2H T 416 2U Drum Tippling clamp with sideshift and two sided hydraulic drive suited to be used for moving 1 cylindrical steel drums T 406 2H T 406 2U Drum Tippling Clamp without sideshift and two sided hydr...

Страница 2: ... 1 Hydraulically tilting by 180 8 3 2 2 Hydraulically tilting by 90 9 3 2 3 Mechanisch endlos drehbar 9 3 3 Efficient equipment settings on electric vehicles 10 3 4 Proper use of the equipment 10 3 5 Improper use 11 4 Installation and checking out 11 4 1 Installation 11 4 1 1 Mounting attachment with quick release bottom hooks 13 4 1 2 Installation Uninstallation screw on forks 13 4 2 Checking out...

Страница 3: ...ommissioning and storage 31 11 Spare parts list not part of the Operating Manual 31 12 EC Declaration of Conformity Summary 31 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support 0049 0 6021 865 395 0049 0 6021 865 284 0049 0 6021 865 352 Orders for spare parts Domestic 0049 0 6021 865205 0049 0 6021 865251 Or...

Страница 4: ... following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Specific details relating to the efficient use of the attachment and other advice Lists are denoted by a shadowed box Steps to be performed by the operator are denoted by a black dot 1 In illustrations ...

Страница 5: ...onents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments are intended for use under the following climatic conditions Average ambient temperature for continuous operation 25 C Allowable maximum ambient temperature short term up to 1h 40 C Allowable minimu...

Страница 6: ...a safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes and faults in operation of the attachment that affect safety The attachment shall be shut down Use aids to vision e g mirrors camera etc where goods being transported obstruct vision Only allow work o...

Страница 7: ... 3 1 Clamp with mounting A clamp consists of a clamp body 1 on which conduits 2 are mounted Cylinders 4 move the conduits 2 which are equipped with sliders 3 Sideshift components 5 6 optional 9 or hooks 7 8 are optionally attached to the clamp body 1 9 9 ...

Страница 8: ...T 416H T 406H T 416 2H T 406 2H Variant 1 T 416U T 406UH T 416 2U T 406 2U 1 2 6 7 7 3 5 4 T 416H T 406H T 416 2H T 406 2H Variant 2 T 416H T 406H T 416 2H T 406 2H Variante screw on 7 7 7 Modell T 416H T 406H tilting by 180 on one side Modell T 416 2H T 406 2H Hydraulically tilting by 180 on both sides ...

Страница 9: ...draulically tilting by 90 3 2 3 Mechanisch endlos drehbar Modell T 416H T 406H tilting by 90 on one side Modell T 416 2H T 406 2H Hydraulically tilting by 90 on both sides 1 5 6 3 4 Modell T 416H T 406H Mechanically rotating infinitely Variant 4 2 1 3 4 5 ...

Страница 10: ...hydraulically tilted by 180 or 90 on one side has the same design The mechanically rotating arm of the T416 H T406 H models has a pressure plate that may be infinitely rotated in bearing 3 3 3 Efficient equipment settings on electric vehicles Please use our reference values for setting the lift trucks and attachments These are found at www kaup de in the Services Product Support section 3 4 Proper...

Страница 11: ...uxiliary equipment on the attachment such that the original mode of usage is changed e g fork extensions must be authorised by the manufacturer 4 Installation and checking out 4 1 Installation Installation and commissioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferred...

Страница 12: ...ports of the lift truck Trucks equipped with attachments which hold the load by power e g paper clamp shall feature control s with a secondary action to prevent unintentional release of the load Also take note in this respect of the operating instruction of the lift truck Before initial operation check the functions and the identification of the attachment with the movement directions of the opera...

Страница 13: ...or uninstalling the screw on forks torque the scews as specified in Chapter 6 1 General 4 2 Checking out KAUP attachments are delivered pre lubricated If the attachment has been in storage for a longer period we recommend that it be lubricated again before being placed in service See 6 Maintenance and onwards Failure of the safety devices e g the pressure relief valve and the non return valve and ...

Страница 14: ...nstructions of the lift truck manufacturer In the case of injuries caused by high pressure oil inform the works physician and seek out a specialist immediately Synchronising the arms The synchronization of arms is adjusted ex factory This can alter for different friction conditions wear temperatures and volumes conveyed Perform a readjustment The recommended working temperature of the hydraulic fl...

Страница 15: ...t any load exceeding that specified on the residual load plate for the particular combination of lift truck and attachment Note the load bearing capacity of the attachment as stated on the rating plate This figure always represents the load carried by two or more fork arms The nominal capacity of the forks must exceed the load 5 2 Load handling Position the mast vertically and take up the load par...

Страница 16: ...the working area Tip raised loads slowly Fast tipping can influence the stability of the lift truck Ensure that carrying equipment e g pallets crates containers are not tipped off during tipping Ensure that fork arms and arms that clamp a load are closer together at the tips than at the back As a result you need a larger clearance for moving in 6 Maintenance and servicing 6 1 General Regular maint...

Страница 17: ...cause injuries Unload the system in accordance with the operating instructions of the lift truck manufacturer In the case of injuries caused by high pressure oil inform the works physician and seek out a specialist immediately Screw connections can loosen due to vibration of the attachment During routine maintenance check that screw connections are correctly torqued and replace screws which are vi...

Страница 18: ...idated by a significant modification of the attachment Modifications to the attachment may only be made with prior approval by the manufacturer 6 3 Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note Lithium soap grease NLGI Class 2 e g Avialith 2 Designation DIN51825 K 2 K 30 Complex soap grease NLGI Class 2 e g Turmogrease Gel M 5 Foundry qual...

Страница 19: ...Operating Manual Original Operating Manual 19 6 3 1 Clamp 6 3 2 Mounting with or without sideshift ...

Страница 20: ...Operating Manual 20 Original Operating Manual 21 A A 23 22 24 ...

Страница 21: ...necessary Every 200h Check wear on Sliding pieces 2 Sliding pieces 10 Supporting rollers 15 bolt 24 optional As necessary Renew worn sliders 10 by removing the hooks 14 Remove the complete clamp body 7 in the reverse order to that described in section 4 1 Replace the sliders 10 During installation pay close attention that the sliders 10 are seated correctly Then fit the clamp as described in secti...

Страница 22: ...wards away from the fork carriage on the lift truck Remove the bolts in the hooks remove the defective supporting rollers 15 and replace them with new ones Remount the clamp body 7 in the reverse order After installing or removing a cylinder 6 always check the clearance between the cylinder mount and nut of the cylinder 8 Cylinders are installed with axial clearance of 1 5 to 2 mm ...

Страница 23: ...Operating Manual Original Operating Manual 23 6 3 3 Drum tippling clamp arm hydraulically tilting by 180 31 32 33 T 416H T 406H T 4162H T 4062H T 416U T 406U T 4162U T 4062U ...

Страница 24: ...ting Manual 6 3 4 Drum tippling clamp arm hydraulically tilting by 90 2 1 15 20 16 7 8 11 22 12 30 22 29 21 T 406H T 416H T 4062H T 416H Variant 1 X X 2 36 34 20 35 37 15 1 18 17 8 21 7 11 29 12 30 T 406H T 416H T 4062H T 416H Variant 2 ...

Страница 25: ...H T 406H T416 2H T 406 2H Replace loose or damaged screws Torque the screws as specified in Chapter 6 1 General Weekly Grease Sleeve bearing 1 by way of the greasing nipples 2 ball and socket joint 3 by way of the greasing nipples 4 ball and socket joint 5 by way of the greasing nipples 6 Sleeve bearing 7 by way of the greasing nipples 8 ball and socket joint 9 by way of the greasing nipples 10 Ev...

Страница 26: ... and socket joints 9 in the lever 26 by removing the circlip 17 washer 18 and circlip 27 Pull out the pressure plate 20 to the side Remove the retaining rings 28 in the lever 26 and replace defective parts Refit all parts again in the reverse order Renew worn rubber covering 32 39 40 by removing the screws 31 37 38 Replace defective rubber covering 32 39 40 and remount the screws 31 37 38 Model hy...

Страница 27: ...12 and 11 using split pin 30 circlips 21 and the hydraulic lines Model mechanically rotating Figure 6 3 5 Renew worn sleeve bearings 1 and bearings 15 by removing the circlips 17 and washer 18 Pull the pressure plate 20 out to the side and replace faulty parts Reinstall the pressure plate 20 including washer 18 and circlips 17 6 3 6 Identification plate and caution board Number Description KAUP or...

Страница 28: ...mp Opening and closing No synchronism WE throttles on the cylinder unequally adjusted Adjust the WE throttles on the cylinder Movement too slow Insufficient fluid flow from truck s hydraulics Increase flow rate of truck s hydraulics Load not holding Pressure too low Increase the pressure from the lift truck Pressure too low on pressure relief valve Increase pressure on the pressure relief valve Cy...

Страница 29: ...e valve is too small Re bore the throttle valve or replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller Sliders not properly lubricated Lubricate sliders Supporting roller does not rotate Supporting roller defective Replace supporting roller Housing scrapes on the conduit Slider is worn Replace sliders No cusion for backward position Cusion for b...

Страница 30: ...E throttle leaky Replace the WE throttle Sealing kit defective Replace sealing kit Screw fitting is leaking Tighten seal screw fitting Piston rod scored Replace piston rod and sealing kit Legend FFZ lift truck DBV Pressure relief valve WE Drossel elbow type screwed throttle 8 Disposal Prevent environmental damage by disposing of the following items properly in accordance with relevant national reg...

Страница 31: ... Spare parts list not part of the Operating Manual 12 EC Declaration of Conformity Summary KAUP GMBH Co KG Braunstraße 17 D 63741 Aschaffenburg we hereby declare that the machinery Model Drum Tippling Clamp Type T 416 H T 406 H T416 2H T 406 2H T 416 U T 406 U T416 2U T 406 2U conforms to the latest valid version of the Machinery Directive 2006 42 EG The person authorised to compile the technical ...

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