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Operating Manual 

 

Original Operating Manual

 

 

Proper use of the machine and/or equipment includes the following: 
 

 

Observance of the operating manual at all times. 

 

Observance of the technical data on the identification plate on the attachment.

 

 

Adherence to the specified inspection and maintenance instructions. 

 

3.3 

Improper use 

 

 

Exceeding the allowable load capacity and load centre. 

 

Exceeding the maximum permitted torque. 

 

Transporting persons with the load or load handling devices 

 

Mounting auxiliary equipment on the attachment such that the original mode of usage 
is changed, (e.g. fork extensions) must be authorised by the manufacturer. 

 

3.4 

Hydraulic oil flow required 

 

 

When the hydraulic oil flow is insufficient, the speed of rotation of the rotary units at 
the attachments will be reduced. 

 

When the hydraulic oil flow is too high, the hydraulic oil temperature will raise which 
will reduce efficiency and increase wear. 

 

Please refer to the following Specifications: 

 

 

 

 

 

ISO Class, 

Model family, 

Oil flow. 

2328 

 

l/min 

1T - 2,5T 

20 

± 5 

2,5T - 4,8T 

40 

± 10 

4,5T - 5T 

50 

± 20 

6T - 8T 

60 

± 15 

 

 
 
 
 
 
 
 
 
 
 
 
 

Содержание 3,5T351.2

Страница 1: ...riginal Operating Manual 1 Edition 09 17 Subject to modifications Rotators 3 5T351 2 3 5T391 2 3 5T351 2 Rotator without sideshift and slewing ring internal gearing 3 5T391 2 Rotator with sideshift an...

Страница 2: ...use 5 2 Safety aspects 6 3 Design 7 3 1 Efficient equipment settings on electric vehicles 7 3 2 Proper use of the equipment 7 3 3 Improper use 8 3 4 Hydraulic oil flow required 8 4 Installation and ch...

Страница 3: ...f the Operating Manual 22 12 EC Declaration of Conformity Summary 22 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technica...

Страница 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Страница 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Страница 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Страница 7: ...ower brackets 11 The optional side shift 12 is equipped with support rollers 13 and is bolted or welded onto the ground plate 1 3 1 Efficient equipment settings on electric vehicles Please use our ref...

Страница 8: ...ersons with the load or load handling devices Mounting auxiliary equipment on the attachment such that the original mode of usage is changed e g fork extensions must be authorised by the manufacturer...

Страница 9: ...ssioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferred lifting means...

Страница 10: ...s 5 with a torque of 190 Nm Connect the hose lines 7 to the hydraulic connectors on the lift truck Demount the safety retaining stops 8 and limit stops 9 and slide the fork arms from the side onto the...

Страница 11: ...edly in both directions to maximum extent Rotate the rotator left and right several times Inspect the hydraulic connections for leakage 4 2 2 Adjustment after putting into service The hydraulic system...

Страница 12: ...her the attachment nor the load comes into contact with the ground 5 4 Rotate Rotation can cause damage to the load and the attachment Ensure sufficient distance of the load to the floor the ceiling t...

Страница 13: ...they can result in a risk of accident The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident Use only original spare parts from...

Страница 14: ...modifications are for example those which affect the stability performance speed and strength of components The EC Declaration of Conformity is invalidated by a significant modification of the attachm...

Страница 15: ...length of over 2 400 mm or raised load centres amended shorter maintenance intervals should be agreed by the user with the manufacturer 6 3 1 Rotator and flange Daily Check all lines hoses and connect...

Страница 16: ...stops 6 7 Replace defective bolts 6 and washers 7 Check the wear on the bolts 8 and limit stops 9 Replace the defective parts Ensure that all safety retaining stops 6 7 and limit stops 8 9 are remount...

Страница 17: ...ge and damage After 50h every 500h thereafter Check 1 spacer 2 on the slewing ring 3 base plate 4 5 on the upper hooks 6 7 on the lower hooks 8 9 on the cover sheet 10 11 14 and nut 12 on the gear box...

Страница 18: ...KAUP customer service As necessary Replace defective supporting rollers 21 in the hooks 18 by removing the screws 17 Using suitable lifting equipment tilt the complete equipment forwards off the fork...

Страница 19: ...der mount and nut 26 of the cylinder 27 Cylinders are installed with axial clearance of 1 5 to 2 mm 6 3 4 Identification plate and caution board Number Description KAUP order number 1 Identification p...

Страница 20: ...onnel Fault Possible cause Correction Rotator When rotating Rotates too slowly Oil flow from LT too low Increase oil flow at LT Vibration when rotating Bolts on device loose Tighten bolts Bolts on hyd...

Страница 21: ...re at the FFZ Bore of the throttle valve is too small Re bore the throttle valve or replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller Sliders not...

Страница 22: ...support e g pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an ext...

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