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Operating Manual

 

 

 

Original Operating Manual 

13 

 

6. 

Maintenance and servicing 

6.1 

General 

 
Regular maintenance is essential to ensure reliable operation and long service life of the KAUP 
attachment

.

 

 

 

Ensure that maintenance and servicing are performed by qualified and authorised 
personnel only.

 

 

Lubrication and cleaning work on the attachment may also be performed by the lift truck 
operator.

 

 

Perform maintenance and servicing work only when the attachment is parked securely 
on a stable, level foundation. For installing and removing, it is recommended to use a 
pallet to take the attachment. The attachment can thus be securely placed and 
transported.

 

 

Pay attention to a sufficient load-carrying capacity of the lifting means. 

 

Replace missing or defective warning signs on the attachment.

 

 

Do not use third party spare parts. Through poor quality or incorrect matching 
they can result in a risk of accident. The EC Declaration of Conformity by the 
manufacturer becomes invalid and you assume full responsibility in the case of 
accident.

 

Use only original spare parts from the manufacturer.

 

 

The hydraulic system is under pressure. During work on hydraulic components 
oil spurting out can cause injuries. Unload the system in accordance with the 
operating instructions of the lift truck manufacturer. In the case of injuries caused 
by high pressure oil, inform the works physician and seek out a specialist 
immediately. 

 

Screw connections can loosen due to vibration of the attachment. During routine 
maintenance check that screw connections are correctly torqued and replace 
screws which are visibly damaged. 

 
Note the following tightening torques which are valid for screws with connecting surfaces according 
to ISO 4762, ISO 4014, ISO 4032 etc.: 
 

Screw/bolt rating 

8.8 

10.9 

12.9 

M6 thread 

9,3Nm 

14Nm 

16Nm 

M8 thread 

23Nm 

33Nm 

39Nm 

M10 thread 

45Nm 

66Nm 

77Nm 

Μ12 thread 

77Nm 

115Nm 

135Nm 

Μ16 thread 

190Nm 

280Nm 

330Nm 

Μ20 thread 

385Nm 

550Nm 

640Nm 

 
 

Содержание 3,5T351.2

Страница 1: ...riginal Operating Manual 1 Edition 09 17 Subject to modifications Rotators 3 5T351 2 3 5T391 2 3 5T351 2 Rotator without sideshift and slewing ring internal gearing 3 5T391 2 Rotator with sideshift an...

Страница 2: ...use 5 2 Safety aspects 6 3 Design 7 3 1 Efficient equipment settings on electric vehicles 7 3 2 Proper use of the equipment 7 3 3 Improper use 8 3 4 Hydraulic oil flow required 8 4 Installation and ch...

Страница 3: ...f the Operating Manual 22 12 EC Declaration of Conformity Summary 22 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technica...

Страница 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Страница 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Страница 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Страница 7: ...ower brackets 11 The optional side shift 12 is equipped with support rollers 13 and is bolted or welded onto the ground plate 1 3 1 Efficient equipment settings on electric vehicles Please use our ref...

Страница 8: ...ersons with the load or load handling devices Mounting auxiliary equipment on the attachment such that the original mode of usage is changed e g fork extensions must be authorised by the manufacturer...

Страница 9: ...ssioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferred lifting means...

Страница 10: ...s 5 with a torque of 190 Nm Connect the hose lines 7 to the hydraulic connectors on the lift truck Demount the safety retaining stops 8 and limit stops 9 and slide the fork arms from the side onto the...

Страница 11: ...edly in both directions to maximum extent Rotate the rotator left and right several times Inspect the hydraulic connections for leakage 4 2 2 Adjustment after putting into service The hydraulic system...

Страница 12: ...her the attachment nor the load comes into contact with the ground 5 4 Rotate Rotation can cause damage to the load and the attachment Ensure sufficient distance of the load to the floor the ceiling t...

Страница 13: ...they can result in a risk of accident The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident Use only original spare parts from...

Страница 14: ...modifications are for example those which affect the stability performance speed and strength of components The EC Declaration of Conformity is invalidated by a significant modification of the attachm...

Страница 15: ...length of over 2 400 mm or raised load centres amended shorter maintenance intervals should be agreed by the user with the manufacturer 6 3 1 Rotator and flange Daily Check all lines hoses and connect...

Страница 16: ...stops 6 7 Replace defective bolts 6 and washers 7 Check the wear on the bolts 8 and limit stops 9 Replace the defective parts Ensure that all safety retaining stops 6 7 and limit stops 8 9 are remount...

Страница 17: ...ge and damage After 50h every 500h thereafter Check 1 spacer 2 on the slewing ring 3 base plate 4 5 on the upper hooks 6 7 on the lower hooks 8 9 on the cover sheet 10 11 14 and nut 12 on the gear box...

Страница 18: ...KAUP customer service As necessary Replace defective supporting rollers 21 in the hooks 18 by removing the screws 17 Using suitable lifting equipment tilt the complete equipment forwards off the fork...

Страница 19: ...der mount and nut 26 of the cylinder 27 Cylinders are installed with axial clearance of 1 5 to 2 mm 6 3 4 Identification plate and caution board Number Description KAUP order number 1 Identification p...

Страница 20: ...onnel Fault Possible cause Correction Rotator When rotating Rotates too slowly Oil flow from LT too low Increase oil flow at LT Vibration when rotating Bolts on device loose Tighten bolts Bolts on hyd...

Страница 21: ...re at the FFZ Bore of the throttle valve is too small Re bore the throttle valve or replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller Sliders not...

Страница 22: ...support e g pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an ext...

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