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Operating Manual

Original Operating Manual

Maintenance and servicing

................................................................................................................... 15

6.1

General ................................................................................................................................... 15

6.2

Significant modification ........................................................................................................... 16

6.3

Schedule for routine maintenance and lubricants .................................................................. 16

6.3.1

Rotary joint with rotator and hanger assembly ........................................................... 17

6.3.2

Fork carriage with rotary joint ..................................................................................... 18

6.3.3

Fixed side support fork (optional) ............................................................................... 19

6.3.4

Swivelling side support fork (optional) ........................................................................ 20

6.3.5

Identification plate and caution board ......................................................................... 21

Troubleshooting

..................................................................................................................................... 22

Disposal

.................................................................................................................................................. 23

Transport

................................................................................................................................................ 23

10.

Decommissioning and storage

............................................................................................................ 23

11.

Spare parts list

(not part of the Operating Manual) ............................................................................... 23

12.

EC Declaration of Conformity (Summary)

........................................................................................... 23

Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support.

Technical Support:

0049 (0)6021 865 395
0049 (0)6021 865 284
0049 (0)6021 865 352

Orders for spare parts Domestic

0049 (0) 6021 865205
0049 (0) 6021 865251

Orders for spare parts Export

0049 (0) 6021 865344
0049 (0) 6021 865348

Outside of normal business hours the Kaup

– Service Hotline is available to you 365 days a year:

0049 (0) 172 6295 297

Monday - Friday: 5 pm to 7 am

Saturday and Sunday: 8 am to 6 pm

Kaup GmbH & Co KG • Braunstr. 17 • D-63741 Aschaffenburg • email: [email protected] •

www.kaup.de

Содержание 0,8 T351.2

Страница 1: ...ubject to modifications Rotators 0 8 T351 2 0 8 T351 2 SG 0 8 T351 2 Rotator without sideshift gear box arranged in front of the fork carriage 0 8 T351 2 SG Rotator without sideshift gear box arranged in front of the fork carriage with lateral support fork fixed or swivelling ...

Страница 2: ...ficient equipment settings on electric vehicles 7 3 2 Proper use of the equipment 7 3 3 Improper use 8 3 4 Hydraulic oil flow required 8 4 Installation and checking out 9 4 1 Installation 9 4 1 1 Model T351 2 9 4 1 2 Fork carriage 10 4 2 Installing the support fork fixed 11 4 3 Installing swivelling the support fork swivelling 12 4 4 Checking out 13 4 4 1 Bleeding the hydraulic system 13 4 4 2 Adj...

Страница 3: ...3 11 Spare parts list not part of the Operating Manual 23 12 EC Declaration of Conformity Summary 23 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support 0049 0 6021 865 395 0049 0 6021 865 284 0049 0 6021 865 352 Orders for spare parts Domestic 0049 0 6021 865205 0049 0 6021 865251 Orders for spare parts Expor...

Страница 4: ... following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Specific details relating to the efficient use of the attachment and other advice Lists are denoted by a shadowed box Steps to be performed by the operator are denoted by a black dot 1 In illustrations ...

Страница 5: ...onents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments are intended for use under the following climatic conditions Average ambient temperature for continuous operation 25 C Allowable maximum ambient temperature short term up to 1h 40 C Allowable minimu...

Страница 6: ...a safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes and faults in operation of the attachment that affect safety The attachment shall be shut down Use aids to vision e g mirrors camera etc where goods being transported obstruct vision Only allow work o...

Страница 7: ... An optional fixed or swivelling side support fork 9 is available that supports the load while rotating it 3 1 Efficient equipment settings on electric vehicles Please use our reference values for setting the lift trucks and attachments These are found at www kaup de in the Services Product Support section 3 2 Proper use of the equipment Rotators are intended for rotating loads such as crates cont...

Страница 8: ...persons with the load or load handling devices Mounting auxiliary equipment on the attachment such that the original mode of usage is changed e g fork extensions must be authorised by the manufacturer 3 4 Hydraulic oil flow required When the hydraulic oil flow is insufficient the speed of rotation of the rotary units at the attachments will be reduced When the hydraulic oil flow is too high the hy...

Страница 9: ...d commissioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferred lifting means Capacity 250 kg M16 1200 kg M16 2000 kg M16 Part no 9710160008 0360010201 0360010301 4 1 1 Model T351 2 ...

Страница 10: ... the hydraulic ports 6 to the hydraulic ports of the lift truck Demount the safety retaining stops 7 and limit stops 8 and slide the fork arms from the side onto the fork carriage Ensure that all safety retaining stops 7 and limit stops 8 are remounted Before initial operation check the functions and the identification of the attachment with the movement directions of the operating elements operat...

Страница 11: ... Original Operating Manual 11 4 2 Installing the support fork fixed Remove the pin 4 of the bolt 3 installed in the fork arm 1 Insert the fork arm 1 into the support 2 at the fork carriage Install the bolt 3 and pin 4 ...

Страница 12: ...t 3 Insert the rear part 3 into the support 4 at the fork carriage Install the bolt 2 and pin 1 Remove the pin 5 of the pin 6 installed in the rear part 3 Insert the support fork 7 into the rear part 3 Install the bolt 6 and pin 5 To swivel the support fork by 90 remove the pin 8 and bolt 9 Select the desired position 10 or 11 Install the bolt 9 and pin 8 ...

Страница 13: ...tedly in both directions to maximum extent Rotate the rotator left and right several times Inspect the hydraulic connections for leakage 4 4 2 Adjustment after putting into service The hydraulic system is under pressure During work on hydraulic components oil spurting out can cause injuries Unload the system in accordance with the operating instructions of the lift truck manufacturer In the case o...

Страница 14: ...ther the attachment nor the load comes into contact with the ground 5 4 Rotate Rotation can cause damage to the load and the attachment Ensure sufficient distance of the load to the floor the ceiling to shelves etc If higher torque than specified is generated by the load the rotation device rotates uncontrolled or not at all This can lead to damage to the load and the attachment Note the torque gi...

Страница 15: ...they can result in a risk of accident The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident Use only original spare parts from the manufacturer The hydraulic system is under pressure During work on hydraulic components oil spurting out can cause injuries Unload the system in accordance with the operating instructions of the ...

Страница 16: ... modifications are for example those which affect the stability performance speed and strength of components The EC Declaration of Conformity is invalidated by a significant modification of the attachment Modifications to the attachment may only be made with prior approval by the manufacturer 6 3 Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases No...

Страница 17: ...r 2 400 mm or raised load centres amended shorter maintenance intervals should be agreed by the user with the manufacturer 6 3 1 Rotary joint with rotator and hanger assembly Daily Check all lines hoses and connections for leakage and damage After 50h every 500h thereafter Check screws 1 on the slewing ring 3 ground plate 2 6 on the lower hooks 7 4 on the upper hooks 5 8 9 on the gear 10 11 on the...

Страница 18: ...g Grease slewing ring 3 by way of the greasing nipples 13 Every 500 Check the oil level of the gear box 10 After 2500h every 2000h thereafter Change the gear box oil Information KAUP customer service Yearly Check the clearance in the rotary joint Information KAUP customer service 6 3 2 Fork carriage with rotary joint ...

Страница 19: ...loose or damaged screws Torque the screws as specified in Chapter 6 1 General Yearly Check the wear on the safety retaining stops 4 5 Replace defective bolts 4 and washers 5 Check the wear on the bolts 6 and limit stops 7 Replace defective bolts 6 and limit stops 7 Ensure that all safety retaining stops 4 5 and limit stops 6 7 are remounted after mounting or demounting fork arms 6 3 3 Fixed side s...

Страница 20: ...place defective or worn parts 6 3 4 Swivelling side support fork optional Daily Before starting to work ensure that the rear part 1 is secured in the receptacle 2 at the fork carriage by means of the bolt 3 and pin 4 Before starting to work ensure that the support fork 5 is secured in the rear part 1 by means of the bolt 6 and pin 7 Yearly Check wear of the bolts 3 6 8 Replace defective or worn pa...

Страница 21: ...y by quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 3 Never reach into the unit as long as parts could still be moving due to the danger of squashing or shearing 0100016601 4 Use suspension point 0100015001 5 koxxxxxx KAUP order number without engraved in the material ...

Страница 22: ... are not engaged Check couplings and engage Hydraulic motor defective Change hydraulic motor is overloaded Check weight and torque required Slips is overloaded Check weight and torque required Slides move downwards Load not clamped Clamp load Clearance Clearance too large Bevel gear defective Replace bevel gear RJ defective Replace RJ Flange tip forwards Bolts loose Tighten bolts or replace if nec...

Страница 23: ...pport e g pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an extended period all hydraulic connectors must be sealed against contamination and damage Store the attachment in a clean dry environment 11 Spare parts list not part of the Operating Manual 12 EC Declarati...

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