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24

Maintenance

Deliming Coils With A Pressure Washer

Periodic flushing of coils is recommended.

1.

Fill a 5 gallon bucket with 4 gallons of water, then 
add 1 lb. of deliming powder. 
Mix thoroughly.

2.

Remove the high pressure nozzle from the 
pressure wand and put the wand into the bucket. 
Secure the trigger on the spray gun into the open 
position.

3.

 Attach a short section (3-5 ft.) of garden hose to 
the attached pressure washer to siphon solution 
from the elevated bucket.  Start up pressure 
washer, allowing solution to be pumped through 
pressure washer and into HPB coils and back into 
the bucket. Solution should be allowed to circulate 
2-4 hours.

4.

After circulating solution flush entire system with 
fresh water.

Fuel

Use clean fuel oil that is not contaminated with water 
and debris. Replace fuel filter and drain tank every 100 
hours of operation.

Use No. 1 or No. 2 Heating Oil (ASTM D306) only. 

NEVER

 use gasoline in your burner tank. Gasoline is 

more combustible than fuel oil and a serious explosion 
could result. 

NEVER

 use crankcase or waste oil in your 

burner. Fuel unit malfunction could result from contami-
nation.

Fuel Control System

These machines utilize a fuel solenoid valve located on 
the fuel pump to control the flow of fuel to the combus-
tion chamber. This solenoid valve, which is normally 
closed, is activated by a flow switch when water is 
flowing through it. When an operator releases the 
trigger on the spray gun, the flow of water through the 
flow switch stops, turning off the current to the fuel 
solenoid. The solenoid then closes, shutting off the 
supply of fuel to the combustion chamber. Controlling 
the flow of fuel in this way allows for an instantaneous 
burn or no burn situation, thereby eliminating high and 
low water temperatures, and combustion smoke 
normally associated with machines incorporating a 
spray gun.

CAUTION: Periodic inspection is recommended to 
insure that the fuel solenoid valve functions 
properly. This can be done by operating the 
machine and checking to see that when the trigger 
on the spray gun is in the off position, the burner is 
not firing.

Burner Nozzle

Keep the tip free of surface deposits by wiping it with a 
clean, solvent-saturated cloth, being careful not to plug 
or enlarge the nozzle. For maximum efficiency, replace 
the nozzle each season.

Initial Air Adjustments

Allow sufficient air to obtain a clean burning flame by 
loosening the lock screws and moving the air shutter 
and if necessary the bulk air band.

Reduce the air supply until the flame tips appear 
slightly smoky then increase the air just enough to 
cause the flame tips to appear absolutely clean.

Oil Burner

Burner Air Adjustment

: The oil burner on this 

machine is preset for operation at altitudes below 500 
feet. If operated at higher altitudes, it may be necessary 
to adjust the air band for a #1 or #2 smoke spot on the 
Bacharach scale.

To adjust, start machine and turn burner ON. Loosen 
two locking screws found on the air band and close air 
band until black smoke appears from burner exhaust 
vent. Note air band position. Next, slowly open the air 
band until white smoke just starts to appear. Turn air 
band halfway back to the previously noted position. 
Tighten locking screws.

For higher altitudes, the air band opening may need to 
be increased; for lower altitude, the .air band may need 
to be decreased.

For higher humidity, the air band opening may need to 
be increased; for lower relative humidity, the .air band 
may need to be decreased.

For higher ambient temperatures the air band opening 
may need to be increased; for lower ambient tempera-
tures, the air band opening may need to be decreased.

Adjust to your operating location's environment as-
needed for best smoke spot and performance 
compliant with local, state, and federal regulations.

Karcher HDS 3.5/40 GE MT Operator’s Manual  9.807-942.0 - B

Содержание HDS 3.5/40 GE MT

Страница 1: ...to the State of California to cause cancer and birth defects or other reproductive harm For more information about this regulation www P65Warnings ca gov 9 807 942 0 B 12 11 17 Trailer HDS Series Ope...

Страница 2: ...the operator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufac...

Страница 3: ...ly Instructions 17 Installation 18 Operating Instructions 19 Detergents General Operating Techniques 20 Shutting Down And Clean Up 21 Storage 22 Maintenance Preventative Maintenance 23 Maintenance And...

Страница 4: ...sed longer than 1 2 minutes 9 Keep operating area clear of all persons WARNING High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds To avoid personal...

Страница 5: ...dder scaf folding or any other relatively unstable location The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces 19 Do not overreach...

Страница 6: ...s 12V running lights Distribution and security Caster up in travel position Check lug nuts for tightness before initial trip at 10 miles 25 miles and 50 miles Recheck every 3 months or 3000 miles NOTE...

Страница 7: ...ame of your trailer and have the required information printed on them They also list the maximum load that can be placed on the trailer without exceeding the load limits of the tires or the trailers o...

Страница 8: ...ed with your tow vehicle so you know and understand it s limitations Never Tow the Trailer Before Checking Coupler and latch assembly show no signs of wear or damage Coupler hitch and hitch ball are o...

Страница 9: ...er and mechanism are not in the ground being exposed to dirt and moisture 4 Apply a small amount of an automotive grease to the ball before hitching coupler to prevent wear of the two parts during tow...

Страница 10: ...ging on the road and wearing the chain links If for any reason you find it necessary to replace a safety chain use only original equipment Load Carrying Capacity Located on the front left hand side of...

Страница 11: ...e weight should not be less than 80 pounds 10 Too light of tongue weight can cause the trailer to fish tail sway Weight Rating as you travel down the highway This creates excessive strains on the tow...

Страница 12: ...ition when trailering the unit STEP 1 Release the quick release pin by rotating it clock wise Pull Quick release pin from receptacle Rotate the caster clockwise STEP 2 Insert quick release pin in rece...

Страница 13: ...brake press down on the brake pedal until it engages on the back tires To release the brake push the center of the brake to release see that it has disengaged from the back tire CAUTION This brake has...

Страница 14: ...ly if ball is properly seated in the coupler Tires Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association Yearbo...

Страница 15: ...Secondary pressure release in the unlikely event the unloader valve fails Unloader Valve Safety device which when the spray gun closes prevents over pressurization NOTE If trigger on spray gun is rele...

Страница 16: ...es for fastener part numbers NOTE Fastener assembly torque to install handle 10 ft lbs due to hollow tube handle Safety Rod installation Slide the rod through both holes in the tabs To secure rod bend...

Страница 17: ...per fuel in proper tanks NOTE Diesel Fuel Shut off must be in the ON position prior to turning on burner STEP 3 Attach wand to spray gun using teflon tape on threads to prevent leakage Attach swivel c...

Страница 18: ...f poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen Sufficient combustion can only be obtained when there is a sufficient supply of oxygen available fo...

Страница 19: ...rely and pull trigger STEP 3 Turn the engine key switch to the on position till the engine starts Karcher HDS 3 5 40 GE MT Operator s Manual 9 807 942 0 B NOTE High pressure nozzle must be inserted at...

Страница 20: ...ith fresh water Place detergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and alwa...

Страница 21: ...ute STEP 4 Turn garden hose water off Open the spray gun to relieve remaining pressure STEP 2 Turn burner switch off and continue spraying water allowing the water to cool After water has cooled to le...

Страница 22: ...ure hose to become kinked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure...

Страница 23: ...mpering with the factory settings may cause personal injury and or property damage and will void the manufacturer s warranty Winterizing Procedure Damage due to freezing is not covered by warranty Adh...

Страница 24: ...s incorporating a spray gun CAUTION Periodic inspection is recommended to insure that the fuel solenoid valve functions properly This can be done by operating the machine and checking to see that when...

Страница 25: ...extremes higher or lower in locations where the temperature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make for a thicker flow and less fine a fuel spr...

Страница 26: ...compressed air 4 Hand pack each bearing individually using a premium lithium base wheel bearing grease 5 Reinstall the hub reversing the procedure above using the bearing adjustment procedures below...

Страница 27: ...pin over the end of the spindle and the other leg over the nut Tap legs slightly to set Cotter pin must be tight Posi lube Lubrication Procedure 1 Remove the rubber cap at end of the grease cap 2 Usin...

Страница 28: ...ssemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperature...

Страница 29: ...CHINE SMOKES WHILE BURNER UNIT IS RUNNING OR UNIT SMOKES AT COLD START ONLY WHEN BURNER IS OFF Improper air adjustment Readjust air bands on burner assembly Fuel pressure is low 140 psi for burner Adj...

Страница 30: ...chedule Engine Oil SAE 10W 30 Inspect Daily Change After first 25 hours Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery level Check monthly Engine Fuel...

Страница 31: ...on Parts Inspect for bending loose fasteners wear X Hangers Inspect welds for cracks Wheel Nuts bolts Tighten to specified torque values Re torque after first 50 miles of use and periodically re check...

Страница 32: ...9 807 942 0 Printed in U S A or Mexico...

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