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29

Maintenance

PROBLEM

POSSIBLE CAUSE

SOLUTION

LOW WATER 

TEMPERATURE

Improper fuel or water in fuel

Drain fuel tank and replace with proper fuel.

Low fuel pressure

Increase fuel pressure.

Weak fuel pump

Check fuel pump temperature. Replace 
pump if needed.

Fuel filter partially clogged

Replace as needed.

Soot build up on coils

Clean coils with soot remover.

Lime build up on coils

Clean inside of coils using coil cleaner.

Improper burner nozzle

See Burner Specifications.

WATER  

TEMPERATURE 

TOO HOT

Incoming water to machine 
warm or hot

Lower incoming water temperature.

Fuel pump pressure too high

Lower fuel pressure.

Fuel pump defective

Replace fuel pump.

Detergent line sucking air

Tighten all clamps. Check detergent line for holes.

Defective high limit switch
(thermostat)

Replace.

Incorrect fuel nozzle size

See Burner Specifications.

Insufficient water supplied

Check GPM to machine.

Restricted water flow

Check nozzle for obstruction, proper size.

MACHINE 

SMOKES

WHILE 

BURNER UNIT 

IS RUNNING 

OR 

UNIT SMOKES AT 

COLD-START 

ONLY WHEN 

BURNER 

IS OFF

Improper air adjustment

Readjust air bands on burner assembly

Fuel pressure is low <140 psi for 
burner

Adjust fuel pump pressure to specifications

Burner nozzle is plugged or dirty

Replace nozzle. Check parts breakdown 
for nozzle size

Burner nozzle spray pattern is 
faulty

Replace nozzle. Check parts breakdown 
for nozzle size

Heavy accumulation of soot on 
coils and burner assembly

Remove coils and burner assembly, 
clean thoroughly Call local dealer

Misaligned electrode setting

Realign electrodes to specifications

Obstruction in smoke stack

Check for insulation blockage or other 
foreign objects

Low engine RPM

Increase RPM to correct specs. See serial plate

Fuel Pressure is too high for clean 
burn (fuel PSI above 140 and below 
200) and smokes when burner is off

Reduce fuel pressure PSI/Increase air band set for 
cleaner without max water heat loss

Karcher HDS 3.5/40 GE MT Operator’s Manual  9.807-942.0 - B

NOTE: For additional service information for the engine, refer to the engine Operation and Maintenance Manual 
included with pressure washers.

Содержание HDS 3.5/40 GE MT

Страница 1: ...to the State of California to cause cancer and birth defects or other reproductive harm For more information about this regulation www P65Warnings ca gov 9 807 942 0 B 12 11 17 Trailer HDS Series Ope...

Страница 2: ...the operator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufac...

Страница 3: ...ly Instructions 17 Installation 18 Operating Instructions 19 Detergents General Operating Techniques 20 Shutting Down And Clean Up 21 Storage 22 Maintenance Preventative Maintenance 23 Maintenance And...

Страница 4: ...sed longer than 1 2 minutes 9 Keep operating area clear of all persons WARNING High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds To avoid personal...

Страница 5: ...dder scaf folding or any other relatively unstable location The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces 19 Do not overreach...

Страница 6: ...s 12V running lights Distribution and security Caster up in travel position Check lug nuts for tightness before initial trip at 10 miles 25 miles and 50 miles Recheck every 3 months or 3000 miles NOTE...

Страница 7: ...ame of your trailer and have the required information printed on them They also list the maximum load that can be placed on the trailer without exceeding the load limits of the tires or the trailers o...

Страница 8: ...ed with your tow vehicle so you know and understand it s limitations Never Tow the Trailer Before Checking Coupler and latch assembly show no signs of wear or damage Coupler hitch and hitch ball are o...

Страница 9: ...er and mechanism are not in the ground being exposed to dirt and moisture 4 Apply a small amount of an automotive grease to the ball before hitching coupler to prevent wear of the two parts during tow...

Страница 10: ...ging on the road and wearing the chain links If for any reason you find it necessary to replace a safety chain use only original equipment Load Carrying Capacity Located on the front left hand side of...

Страница 11: ...e weight should not be less than 80 pounds 10 Too light of tongue weight can cause the trailer to fish tail sway Weight Rating as you travel down the highway This creates excessive strains on the tow...

Страница 12: ...ition when trailering the unit STEP 1 Release the quick release pin by rotating it clock wise Pull Quick release pin from receptacle Rotate the caster clockwise STEP 2 Insert quick release pin in rece...

Страница 13: ...brake press down on the brake pedal until it engages on the back tires To release the brake push the center of the brake to release see that it has disengaged from the back tire CAUTION This brake has...

Страница 14: ...ly if ball is properly seated in the coupler Tires Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association Yearbo...

Страница 15: ...Secondary pressure release in the unlikely event the unloader valve fails Unloader Valve Safety device which when the spray gun closes prevents over pressurization NOTE If trigger on spray gun is rele...

Страница 16: ...es for fastener part numbers NOTE Fastener assembly torque to install handle 10 ft lbs due to hollow tube handle Safety Rod installation Slide the rod through both holes in the tabs To secure rod bend...

Страница 17: ...per fuel in proper tanks NOTE Diesel Fuel Shut off must be in the ON position prior to turning on burner STEP 3 Attach wand to spray gun using teflon tape on threads to prevent leakage Attach swivel c...

Страница 18: ...f poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen Sufficient combustion can only be obtained when there is a sufficient supply of oxygen available fo...

Страница 19: ...rely and pull trigger STEP 3 Turn the engine key switch to the on position till the engine starts Karcher HDS 3 5 40 GE MT Operator s Manual 9 807 942 0 B NOTE High pressure nozzle must be inserted at...

Страница 20: ...ith fresh water Place detergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and alwa...

Страница 21: ...ute STEP 4 Turn garden hose water off Open the spray gun to relieve remaining pressure STEP 2 Turn burner switch off and continue spraying water allowing the water to cool After water has cooled to le...

Страница 22: ...ure hose to become kinked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure...

Страница 23: ...mpering with the factory settings may cause personal injury and or property damage and will void the manufacturer s warranty Winterizing Procedure Damage due to freezing is not covered by warranty Adh...

Страница 24: ...s incorporating a spray gun CAUTION Periodic inspection is recommended to insure that the fuel solenoid valve functions properly This can be done by operating the machine and checking to see that when...

Страница 25: ...extremes higher or lower in locations where the temperature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make for a thicker flow and less fine a fuel spr...

Страница 26: ...compressed air 4 Hand pack each bearing individually using a premium lithium base wheel bearing grease 5 Reinstall the hub reversing the procedure above using the bearing adjustment procedures below...

Страница 27: ...pin over the end of the spindle and the other leg over the nut Tap legs slightly to set Cotter pin must be tight Posi lube Lubrication Procedure 1 Remove the rubber cap at end of the grease cap 2 Usin...

Страница 28: ...ssemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperature...

Страница 29: ...CHINE SMOKES WHILE BURNER UNIT IS RUNNING OR UNIT SMOKES AT COLD START ONLY WHEN BURNER IS OFF Improper air adjustment Readjust air bands on burner assembly Fuel pressure is low 140 psi for burner Adj...

Страница 30: ...chedule Engine Oil SAE 10W 30 Inspect Daily Change After first 25 hours Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery level Check monthly Engine Fuel...

Страница 31: ...on Parts Inspect for bending loose fasteners wear X Hangers Inspect welds for cracks Wheel Nuts bolts Tighten to specified torque values Re torque after first 50 miles of use and periodically re check...

Страница 32: ...9 807 942 0 Printed in U S A or Mexico...

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