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Hose & Spray Gun

Karcher HDS 505, 508, 509, 510 Operator’s Manual 9.800-078.0 - R

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Pressure Nozzle

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Содержание 1.575-505.0

Страница 1: ...his regulation www P65Warnings ca gov 9 800 078 0 R 10 10 17 HDS Series Hot Water Electric Powered Diesel Heated Operator s Manual Pressure Washer MODELS HDS 3 9 20 Ea Cage 1 575 505 0 HDS 3 5 30 Ea Cage 1 575 508 0 HDS 3 5 30 Eb Cage 1 575 509 0 HDS 3 5 30 Ec Cage 1 575 510 0 To locate your local Kärcher Commercial Pressure Washer Dealer nearest you visit www karchercommercial com ...

Страница 2: ...2 Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R Machine Data Label ...

Страница 3: ... 16 Winterizing Procedure 16 High Limit Hot Water Thermostat 16 Pumps 16 Cleaning of Coils 17 Rupture Disk 17 Fuel 17 Ignition Circuit 17 Electrode Setting 18 Burner Nozzle 18 Oil Burner 19 Maintenance Charts 20 Parts Karcher HDS 1 575 505 0 508 0 509 0 510 0 26 Control Panel 1 575 505 0 508 0 509 0 510 0 30 Float Tank 505 0 508 0 509 0 510 0 32 Auto Start Stop 505 0 508 0 509 0 510 0 35 Auto Star...

Страница 4: ... components in good working condition They are listed in this general order Preventative Maintenance Maintenance And Service Unloader Valves Winterizing Procedure High Limit Hot Water Thermostat Pumps Cleaning of Coils Rupture Disk Fuel Ignition Circuit Electrode Setting Burner Nozzle Karcher Clearfire Oil Burner Burner Air Adjustment Maintenance Charts Oil Change Record Troubleshooting The PARTS ...

Страница 5: ...rator in the operator s native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufacturers instructions The operator must know how to stop the machine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions SAVE THESE INSTRUC...

Страница 6: ...asortie est correcte ment mise à la masse DANGER Keep wand hose and water spray away from electric wiring or fatal electric shock may result DANGER Garder la lance le boyau et le jet d eau à l écart de tout câblage électrique ou des chocs électriques mortels pour raient survenir 5 To protect the operator from electrical shock the machine must be electrically grounded It is the responsibility of th...

Страница 7: ...harge stream at persons or animals AVERTISSEMENT Liquide de décharge chaud Ne pas décharger directement le jet vers des personnes ou des animaux car cela risquerait de causer des blessures graves ou même la mort WARNING This machine produces hot water and must have insulated components attached to protect the operator AVERTISSEMENT Cette machine produit de l eau chaude et doit comporter des compos...

Страница 8: ...o our standard machines or any compo nents not purchased from us 18 The best insurance against an accident is precau tion and knowledge of the machine WARNING Be extremely careful when using a ladder scaf folding or any other relatively unstable location The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces AVERTISSEMENT Faire preuv...

Страница 9: ...included Garden Hose not included High Pressure Hose Burner Motor Insulated Spray Gun Variable Pressure Insulated Wand Control Handle Detergent Bucket not included Detergent Pick Up Hose Burner Chamber Control Panel Pump Switch Burner Switch Discharge Nipple Quick Coupler Nozzle Coupler Pressure Switch Unloader GFCI High Pressure Nozzle Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R ...

Страница 10: ...il levels STEP 5 Connect the high pressure nozzle to the wand quick coupler by sliding coupler collar back Push coupler collar forward until secure STEP 3 Connect high pressure hose to discharge nipple by sliding quick coupler collar back Insert quick coupler onto discharge nipple and secure by pushing quick coupler collar forward 98000780 6 Safety Latch Fuel Cap Karcher HDS 505 508 509 510 Operat...

Страница 11: ... piped to the burner and a fan installed to bring air into the machine Avoid small locations or areas near exhaust fans Electrical This machine when installed must be electrically grounded in accordance to local codes Check for proper power supply using a volt meter Placement Do not locate near any combustible material Keep all flammable material at least 20 feet away Allow enough space for servic...

Страница 12: ...gger on the spray gun is pulled STEP 2 Connect the power cord into the proper electrical outlet then push in the GFCI reset button Refer to serial plate for information STEP 3 Grip spray gun handle securely and pull trigger Then turn variable pressure control handle counterclockwise 98000780 8 98000780 11 98000780 9 98000780 12 Variable Pressure Control Handle Trigger Variable Pressure Wand VP Hig...

Страница 13: ...h fresh water Place detergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not allow detergent to dry on surface If surface appears to be drying simply wet down surface with fresh water I...

Страница 14: ...tergent nozzle Pull trigger on spray gun and siphon water for one minute STEP 4 Turn garden hose water off Open the spray gun to relieve remaining pressure STEP 2 Turn burner switch off and continue spraying water allowing the water to cool After water has cooled to less than 100 F turn the attached pressure washer off STEP 3 Turn off water supply Karcher HDS 505 508 509 510 Operator s Manual 9 80...

Страница 15: ... Do not allow high pressure hose to become kinked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure washer Attention Le non respect des directives ci dessus entraînera des dommages à la laveuse à pression When the pressure washer is not being operated or is being stored for ...

Страница 16: ...re in the line when a shut off spray gun is closed Machines with unloader valves are preset and tested at the factory before shipping Tampering with the factory settings may cause personal injury and or property damage and will void the manufacturer s warranty Winterizing Procedure Damage due to freezing is not covered by warranty Adhere to the following cold weather procedures whenever the washer...

Страница 17: ...ighs about 80 lbs Use proper lifting techniques Attention La bobine pèse environ 36 25kg 80 lb Utiliser des techniques de levage appropriées 4 Clean repair and replace the coil by reversing the above steps Coil Re installation Reinstall by reversing the above steps 4 through 1 Rupture Disk If pressure from pump or thermal expansion should exceed safe limits the rupture disk will burst allowing hig...

Страница 18: ...ase Do not exceed 200 psi or lower the pressure below 130 PSI when checked at the post pump pressure port The fuel pressure may need to be adjusted due to altitude For every 500 ft altitude above sea level the boiling point of water goes down 1 F At high altitude environments this boiling point change may require the heat input to be lowered so the water input does not turn to steam earlier than a...

Страница 19: ...ning may need to be increased for lower altitude the air band may need to be decreased For higher humidity the air band opening may need to be increased for lower relative humidity the air band may need to be decreased For higher ambient temperatures the air band opening may need to be increased for lower ambient tempera tures the air band opening may need to be decreased Adjust to your operating ...

Страница 20: ...es Annually Pump Oil non foaming SAE 10W 40 Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly More often if fuel quality is poor Remove Burner Soot Annually Burner Adjustment Cleaning Annually De scale Coil Annually More often if required Replace High Pressure Nozzle Every 6 months Replace Quick Connects Annually Clean Wate...

Страница 21: ...semble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperature above 180 F Lower discharge water temperature PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Check water supply and possibility of air seepage Valves sticking Check and clean ...

Страница 22: ... to machine Restricted water flow Check nozzle for obstruction proper size MACHINE SMOKES WHILE BURNER UNIT IS RUNNING OR UNIT SMOKES AT COLD START ONLY WHEN BURNER IS OFF Improper air adjustment Readjust air bands on burner assembly Fuel pressure is low 140 psi for burner Adjust fuel pump pressure to specifications Burner nozzle is plugged or dirty Replace nozzle Check parts breakdown for nozzle ...

Страница 23: ...23 Maintenance Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R ...

Страница 24: ...24 Notes Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R ...

Страница 25: ...arts Parts KARCHER HDS HDS 3 9 20 Ea Cage 1 575 505 0 HDS 3 5 30 Ea Cage 1 575 508 0 HDS 3 5 30 Eb Cage 1 575 509 0 HDS 3 5 30 Ec Cage 1 575 510 0 Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R ...

Страница 26: ...llus 16 35 13 36 17 20 34 43 48 52 38 77 76 77 77 48 3 72 33 2 61 1 9 58 55 56 57 54 74 46 59 82 81 80 89 89 77 40 69 11 85 7 5 86 69 For Detail See Steam Valve Options Illus For Detail See Pump Illus For Detail See Optional Float Tank Illus 66 65 70 22 12 15 37 10 26 71 25 75 71 18 29 84 87 64 4 53 71 19 67 68 50 49 30 60 31 28 42 75 26 27 41 71 63 62 23 14 75 50 21 6 47 39 45 88 24 79 73 83 8 ...

Страница 27: ...63 0 1 POWER PLATFORM 508 0 509 0 510 0 15 9 802 107 0 2 FASTENER RATCHET BLACK NYLON 16 8 754 435 0 2 WHEEL PU TIRE ASSY 12 STEEL RIM 17 8 750 094 0 1 THERMOSTAT 302 18 FOR MOTOR SEE SPECIFICATIONS PAGES 19 9 802 872 0 3 TAB BELT GUARD MOUNT 20 8 902 433 0 1 VALVE SAFETY RELIEF 21 8 932 965 0 1 LABEL WARNING EXPOSED PULLEY 22 9 802 792 0 4 NUT CAGE 3 8 X 12 GAUGE 23 9 802 905 0 1 INSULATION BLANK...

Страница 28: ... 1 PUMP RAIL BLACK 54 PULLEY SEE SPECIFICATIONS PAGES 55 PULLEY SEE SPECIFICATIONS PAGES 56 BELT SEE SPECIFICATIONS PAGES 57 BUSHING SEE SPECIFICATIONS PAGES 58 9 802 402 0 1 BUSHING 24MM 59 BURNER SEE SPECIFICATIONS PAGES 60 9 802 825 0 4 CLIP RETAINER 61 8 932 985 0 1 LABEL KARCHER STRIPE 62 9 803 030 0 1 RETAINER BURNER INSULATION 63 9 802 768 0 4 SCREW 3 8 X 1 1 4 WHIZ LOC 64 9 802 014 0 1 NIP...

Страница 29: ... SS 79 9 804 082 0 2 WASHER 1 4 FLAT ZINC 80 9 802 254 0 27 FUEL LINE 1 4 81 9 802 448 0 2 25 ft CONDUIT WATER TITE 82 9 802 517 0 1 CONNECTOR 1 2 L T 90 BLACK 83 8 920 445 0 1 ADAPTER PLATE PUMP 84 9 802 436 0 41 CORD SERVICE 10 3 NOT SHOWN 505 0 9 802 437 0 41 CORD SERVICE 10 4 NOT SHOWN 509 0 9 802 425 0 41 CORD SERVICE 8 3 NOT SHOWN 508 0 85 9 802 778 0 4 NUT WHIZ 5 16 FLANGE 86 9 802 793 0 4 ...

Страница 30: ... SPECIFICATIONS PAGES 5 TRANSFORMER SEE SPECIFICATIONS PAGES 6 CONTACTOR SEE SPECIFICATIONS PAGES 7 9 802 518 0 1 STRAIN RELIEF STRAIGHT L T ALL MODELS EXCEPT 508 0 9 802 521 0 1 STRAIN RELIEF 3 4 WATERTIGHT 508 0 8 8 750 095 0 1 THERMOSTAT 302 9 9 802 283 0 1 HOUR METER OPTIONAL Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R 8 10 12 14 16 0 2 4 6 GROUND 1 1 2 3 4 5 6 9 10 11 2 8 14 1...

Страница 31: ...TOP OPTION 17 9 802 695 0 4 NUT 10 32 KEPS 1 NUT 10 32 KEPS AUTO START STOP DELAY OPTION 2 NUT 10 32 KEPS TIME DELAY OPTION 18 9 800 112 0 1 LABEL CONTROL PANEL 19 9 800 040 0 1 LABEL GROUND 20 9 802 517 0 1 CONNECTOR 1 2 L T 90 BLACK 21 9 802 514 0 1 STRAIN RELIEF STRAIGHT L T SMALL 22 8 712 190 0 1 BEZEL PLASTIC 23 9 802 525 0 1 LOCKNUT 1 2 24 9 802 103 0 1 BUSHING SNAP 5 8 25 9 802 518 0 1 STRA...

Страница 32: ...7 10 4 9 7 34 21 42 31 21 30 33 17 32 28 29 16 15 14 13 12 11 39 36 39 18 41 40 38 Steam Option Auto Start Stop Option Auto Start Stop Steam Option 30 4 35 36 4 13 7 49 48 34 38 31 32 52 30 7 27 45 7 37 18 10 9 43 47 33 53 21 27 45 7 44 18 9 52 10 43 53 49 50 33 51 4 13 48 47 To Float Tank 46 46 11 35 47 19 20 21 22 23 47 19 20 21 22 23 54 21 55 25 7 ...

Страница 33: ...4 X 3 4 NC HH 17 9 802 781 0 4 NUT 3 8 FLANGE WHIZ LOC NC 18 8 706 780 0 1 NIPPLE 1 4 HEX 19 8 707 317 0 1 VALVE FLOW CONTROL 20 8 706 941 0 1 HOSE BARB 1 4 BARB X 1 4 ML PIPE 21 6 390 126 0 1 CLAMP HOSE 46 54 ST 3 CLAMP HOSE 46 54 ST FLOAT TANK W STEAM 22 9 802 251 0 72 TUBE 1 4 X 1 2 CLEAR VINYL 23 8 707 058 0 1 STRAINER 1 4 BRASS W CHECK VALVE 24 9 802 087 0 1 COVER FLOAT TANK PORTOTENICA 25 9 ...

Страница 34: ...NIPPLE 1 2 JIC X 1 2 PIPE 47 9 802 151 0 2 SWIVEL 1 2 JIC FEMALE PUSH ON 48 9 802 259 0 16 HOSE 1 2 PUSH ON 49 9 802 129 0 1 ELBOW 1 2 JIC X 3 8 90 50 9 802 362 0 1 UNLOADER VB8 W SWITCH 51 9 802 458 0 1 SWITCH PRESSURE N O 1 4 NPT SS 52 8 706 207 0 1 ELBOW 3 8 STREET 53 8 706 309 0 1 ADAPTER 3 8 X 3 8 STREET 54 8 706 940 0 1 HOSE BARB 1 4 BARB X 1 8 ML PIPE 55 9 802 163 0 1 FILTER 1 2 MPT PA Karc...

Страница 35: ... 5 9 802 151 0 2 SWIVEL 1 2 JIC FEM PUSH ON 6 9 802 259 0 16 HOSE 1 2 PUSH ON 7 9 802 039 0 1 ELBOW 1 2 JIC 3 8 8 9 802 129 0 1 ELBOW 1 2 JIC X 3 8 9 9 802 362 0 1 UNLOADER VB8 W SWITCH 10 PUMP SEE SPECIFICATIONS PAGES 11 8 707 256 0 1 PUMP PROTECTOR 1 2 12 9 802 632 0 1 CAP VALVE WITH 1 4 GA PORT 13 9 802 458 0 1 SWITCH PRESSURE 1 4 NPT 14 8 706 207 0 1 ELBOW 3 8 STREET 15 8 706 309 0 1 ADAPTER 3...

Страница 36: ...uto Start Stop Steam Options 505 0 508 0 509 0 510 0 Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R OP EN FO R ST EA M 10 990 11 5 8 9 10 11 12 1 13 2 4 7 6 15 14 16 17 18 19 20 21 22 23 3 6 22 ...

Страница 37: ...2 259 0 16 HOSE 1 2 PUSH ON 8 9 802 129 0 1 ELBOW 1 2 JIC X 3 8 90 9 9 802 362 0 1 UNLOADER VB8 W SWITCH 10 9 803 044 0 1 ELBOW 3 8 MALE PIPE 11 9 802 459 0 1 SWITCH FLOW 12 9 802 039 0 1 ELBOW 1 2 JIC 3 8 13 8 706 207 0 1 ELBOW 3 8 STREET 14 8 706 309 0 1 ADAPTER 3 8 X 3 8 STEEL 15 8 707 256 0 1 PUMP PROTECTOR 1 2 16 PUMP SEE SPECIFICATIONS PAGES 17 9 804 022 0 1 CAP VALVE W 1 4 GA PORT 18 9 802 ...

Страница 38: ... 458 0 1 PRESSURE SWITCH 1 4 3 9 802 039 0 1 ELBOW 1 2 JIC X 3 8 90 4 9 802 146 0 1 SWIVEL 1 2 GHF 5 UNLOADER SEE SPECIFICATIONS PAGES 6 PUMP SEE SPECIFICATIONS PAGES 7 9 802 632 0 1 CAP VALVE W 1 4 PORT 8 8 706 865 0 1 PLUG 1 8 COUNTERSUNK Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R 1 2 3 4 7 5 6 8 ...

Страница 39: ... W METERING 4 8 705 973 0 1 NIPPLE 1 4 HEX STEEL 5 9 802 632 0 2 CAP VALVE WITH 1 4 GAUGE PORT 6 8 933 006 0 1 SWITCH MV 60 FLOW 7 9 802 146 0 1 SWIVEL 1 2 MP X 3 4 GHF W STRAINER 8 UNLOADER SEE SPECIFICATIONS PAGES 9 PUMP SEE SPECIFICATIONS PAGES 10 9 800 026 0 1 LABEL OPEN FOR STEAM 11 9 802 254 0 14 HOSE 1 4 PUSH ON 12 9 802 039 0 1 ELBOW 1 2 JIC X 3 8 13 8 706 168 0 1 ELBOW 3 8 MPT 14 8 707 25...

Страница 40: ...40 Hose Spray Gun Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R 7 2 1 4 3 8 6 9 10 5 Pressure Nozzle ...

Страница 41: ...1 8 SOAP NOT SHOWN 3 9 802 222 0 1 WAND ZINC VP W COUPLER 4 8 917 057 0 1 HOSE 3 8 X 50 1 WIRE 5 8 710 384 0 1 GUN ST 1500 5000 PSI 10 4 GPM 6 9 802 225 0 1 DETERGENT INJECTOR NON ADJUST 3 504 0 505 0 508 0 509 0 510 0 7 9 802 160 0 1 STRAINER 1 4 HOSE BARB 8 9 802 166 0 1 COUPLER 3 8 FEMALE 9 802 100 0 1 QUICK COUPLER O RING LARGE NOT SHOWN 9 6 390 126 0 2 CLAMP HOSE 46 54 ST 10 9 802 251 0 6 ft ...

Страница 42: ...1 Unloader Valve Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R 9 175 018 0 3500 PSI Universal Unloader 21 2 3 20 16 18 5 15 19 6 7 25 4 8 9 15 12 17 11 27 28 23 26 13 24 25 27 1 14 10 26 22 27 ...

Страница 43: ... CONNECTOR H 1 2 9 149 005 0 1 SLIDING CONNECTOR H 3 8 14 9 196 011 0 1 PLUG 5 8 18 UNF 15 2 O RING 12 ID X 2 CS KIT A 16 1 O RING 6 ID X 2 CS KIT A 17 9 149 006 0 1 SLIDING CONNECTOR GUIDE 18 1 O RING BACK UP KIT A 19 1 CONICAL SEAL KIT C 20 1 O RING 6 75 X 1 78 BN80 KIT A 21 1 SPRING SEAT KIT C 22 1 PLUNGER SPRING KIT B 23 8 762 001 0 1 BANJO BOLT 1 2 8 762 011 0 1 BANJO BOLT 1 2 1 4 NPT 8 762 0...

Страница 44: ... RING Ø2 62 X 17 13 SEE KITS TABLE 12 6 VALVE ASSEMBLY SEE KITS TABLE 13 6 O RING Ø2 62 X 20 29 SEE KITS TABLE 14 9 802 928 0 6 VALVE PLUG 15 9 802 938 0 8 MANIFOLD STUD BOLT 16 9 802 884 0 16 WASHER 17 9 803 198 0 1 COPPER WASHER 3 8 18 9 802 925 0 1 BRASS PLUG 3 8 23 9 802 944 0 8 SCREW HEX 8MM X18MM Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R TORQUE SPECS Item Ft lbs 14 75 15 30...

Страница 45: ... ROD 41 8 751 228 0 3 CONNECTING ROD PIN 42 9 803 218 0 6 SPRING WASHER 43 9 803 238 0 6 CONNECTING ROD SCREW 44 8 933 016 0 1 O RING Ø2 62 X 126 67 45 8 751 229 0 1 CRANKCASE COVER 46 9 803 197 0 1 O RING Ø1 78 X 14 47 9 803 202 0 1 SIGHT GLASS 3 4 48 9 802 939 0 5 COVER SCREW KIT NUMBERS 8 725 360 0 8 725 362 0 8 725 358 0 8 725 361 0 8 725 363 0 8 725 359 0 KIT DESCRIPTION Plunger Seal 4035 18m...

Страница 46: ...46 Wayne Burner Karcher HDS 505 508 509 510 Operator s Manual 9 800 078 0 R ...

Страница 47: ...CTION BOX EHASR BLACK COVER NOT SHOWN 8 756 743 0 1 PLUG HOLE JUNCTION BOX M E NOT SHOWN 7 13392 1 SLOT COVER PLATE 8 8 700 732 0 1 BAND AIR BURNER INNER EHA SR 9 8 700 729 0 1 AIR BAND 8 HOLE OUTER EHA SR 10 13279 1 COUPLING A B PUMP 11 8 700 704 0 1 OIL LINE 6 12 8 756 290 0 1 FUEL PUMP WCS COMBO W SOLENOID 120V 13 13494 1 BRASS 90 ELBOW 14 8 756 450 0 1 GUN ASSEMBLY BURNER RG CST GBB1 15 8 756 ...

Страница 48: ...ART PULLY PULLY PART BUSHING BUSHING PART 1 575 505 0 6HP 230v 1ph 60Hz 9 802 336 0 2AK54H 8 715 550 0 Hx1 1 8 9 802 400 0 1 575 508 0 7 5HP 230v 1ph 60Hz 8 715 097 0 2BK52H 9 802 386 0 Hx1 3 8 9 802 401 0 1 575 509 0 7 5HP 230v 3ph 60Hz 8 755 604 0 2BK50H 8 715 583 0 Hx1 3 8 9 802 401 0 1 575 510 0 7 5HP 460v 3ph 60Hz 8 755 604 0 2BK50H 8 715 583 0 Hx1 3 8 9 802 401 0 MODEL BELT SIZE BELT PART MO...

Страница 49: ...02 463 0 1 575 510 0 8 724 312 0 9 802 550 0 9 802 465 0 8 749 743 0 MODEL BURNER ASSY NO FUEL NOZZLE W 100PSI CHECK VALVE 1 575 505 0 8 756 737 0 8 755 763 0 1 575 508 0 8 756 737 0 8 755 763 0 1 575 509 0 8 756 737 0 8 755 763 0 1 575 510 0 8 756 738 0 8 755 763 0 PART NO QTY DESCRIPTION NOTES 8 756 409 0 2 CONNECTOR LEVER NUT 2 WIRES 8 756 737 0 8 756 410 0 2 CONNECTOR LEVER NUT 3 WIRES 8 756 7...

Страница 50: ...9 800 078 0 Printed in U S A ...

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