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POSTS
Ref. PN 4000 

TYPE

SIZE(mm)

QTY

8

FASTENERS/CONNECTOR

Blind Rivet

Hex Bolt
Nylock Nut

12X20
12

16
4
4

TRAPEZOIDAL ROOF SHEETS
The post can be fitted using water proof blind rivets. The posts are adjustable
to hold difference rib profiles.

The life line is now ready with shock absorber and tensioner at one end and cable extremity at the other end intermediates are 
inserted according to the span length.

We now need to select suitable posts for different kind of recieving structure

This section details extremity posts, intermediate Posts and corner Post for different structures available. 

12

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Insert the cable through the Corner.

è

Connect the Corner to the intermediate post with the fastener.

Step D : Corner; Ref. PN 4000(17)

è

Stick the ends of the base plates of the post to the roof with double 
adhesive EPDM sheet.

è

Drill 32 holes for the blind rivets.

è

Rivet with a riveting gun.

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Cover the rivets with a weather proofing flash tape.

è

Mount the top and the bottom brackets on the base plates using 
nuts and bolts.

è

Connect the eye on the junction of top and bottom brackets

Step A : Roof Top Anchor Post Extremity; Ref. SA 07A

Step B : Roof Top Anchor Post Intermediate; Ref. SA 07B

è

Stick the post to the bottom plate of the roof with double adhesive 
EPDM sheet.

è

Drill 16 holes for the blind rivets.

è

Rivet with a riveting gun.

è

Cover the rivets with a weather proofing flash tape.

è

Mount the top and the bottom brackets on the base plates using 
nuts and bolts.

Step C : Intermediate Bracket; Ref. PN 4000(10)

è

Insert the cable through the intermediate.

è

Connect  the  intermediate  to  the  receiving  structure  with  the 
fastener.

è

The  angle  of  the  Intermediate  may  be  changed  by  inserting  the 
intermediate fastener to different holes provided.

Standing Seam Roof Sheets Upto 430 Mm Seam Distance 

These posts are fitted on the seams using aluminum seam clips. The Posts are adjustable and can be fitted on standing seam roof 
up to 430 mm seam distance.

13

Step A : Roof Top Anchor Post Extremity; Ref. SA 07C

è

With grub screws fix the standing seam clips to the seam.

è

Mount  the  roof  post  base  plates  on  the  seam  clips  and  with 
fasteners.

è

Mount the top and the bottom brackets on the base plates using 
nuts and bolts.

è

Connect the eye on the junction of top and bottom brackets.

Step B : Roof Top Anchor Post Intermediate; Ref. SA 07D

è

With grub screws fix the standing seam clips to the seam.

è

Mount  the  roof  post  base  plates  on  the  seam  clips  and  with 
fasteners .

è

Mount the top and the bottom brackets on the base plates using 
nuts.

è

Insert the cable through the intermediate.

è

Connect  the  intermediate  to  the  receiving  structure  with  the 
fastener.

è

The angle of the Intermediate may be changed by inserting the 
intermediate fastener to different holes provided.

Step C : Intermediate Bracket; Ref. PN 4000(10)

Step D : Corner Piece

è

Install the post as described in Step 2.

è

Insert the cable through the Corner Tube.

è

Connect the Corner piece assembly to the post with the fastener.

POSTS
Ref. PN 4000 

Step 1 : Installation of Posts on Receiving Structure 

Содержание Vertex PN 7000

Страница 1: ...tex PN 7000 Vertex PN 8000 Vertex PN 9000 Horizontal Life Line Systems Horizon PN 4000 Horizon PN 5000 FIXED LINE SYSTEMS www karam in For further details on all our products contact below C 35A Phase III ESIP Sitarganj Distt Udham Singh Nagar Uttarakhand 262405 India Customer Care No 1800 103 7085 Toll Free e mail customercare karam in ...

Страница 2: ...rker workinginsomeofthe mosthazardousindustrialconditions OperationsatKARAMareunderconstantvigilancetoprovidethefinestinQualityofproductandservice FALL PROTECTION EQUIPMENT MANUFACTURING 01 CongratulationsonyourPurchase You are now a proud owner of KARAM FIXED LINE SYSTEM and CONGRATULATIONS again that you have steppedintothebusinessofsavingpreciouslives To ensure the fixed line systems lives up t...

Страница 3: ...o channel grips and fastened on the same with the help of the given fasteners The drawings below illustrate thepositionofthechannelgripsfordifferentsections COMPATIBLE SUPPORT SECTION PROCESS Recommended Torque VERTICAL LIFE LINE SYSTEM Ref PN 7000 MOUNTING BRACKET Ref PN 7000 03 02 Step 1A on the Upper Ladder Rung Installation of the Mounting Bracket Ref SA12 Step 1A Step 1B Step 1C Some Structur...

Страница 4: ... Cable Extrimit Poke Pi STEP 1 STEP 2 STEP 3 STEP 4 05 04 STEP 3C Cable Swaging Ÿ Insertthecableintotheswagetube Ÿ Theswagetubehasmarkingstoidentifyexactpositionsofcrimping Ÿ Place the swage tube on the hex loc die of a hydraulic crimping tool 130kNcapacity Ÿ Ensurethatthemarkontheswagetubeisinthe centerofthedie Ÿ Operate the machine to start the swaging operation until the green lightison Ÿ Repea...

Страница 5: ...nd pressure Ÿ TheTensionerisinstalledatthelowerendofthesystem Ÿ Open the threads of the extension rod of the tensioner from both ends Ensurethat75 ofthethreadisopen Ÿ Insert the eye of the tensioner to the mounting bracket at the lower ladderrung Ÿ Insert the stainless steel locking pin so as to pass through the eye of thetensionerandthemountinbrackets Ÿ Insertthepinringinthelockingpintolockit Fix...

Страница 6: ...ected and buckles are securedandtheharnesshasbeenadjustedtogiveitasnugfit Connect the Rope Grab to the front attachment point of the full body harness with the help of the Karabiner of the connecting lanyard RefPN7000 07 Ensurethatthegateofthe karabinerisclosedandlockedproperly 09 08 RECOMMENDED PPE Ref PN 7000 Once the system is installed the user can use a work positioning harness along with a s...

Страница 7: ...4000 10 CableExtremity Ref PN7000 03 7 STRANDS OF 19 WIRES Roof Top Anchor Port Extremity Ref PN07 A Roof Top Anchor Port Intermediate Ref PN07 B 11 Ref HORIZON PN 4000 Over the Head Wire Rope Ref PN 9XXXS Intermediate Ref PN 4000 10 Carriage Body Ref PN 4000 08 Spring Type Shock Absorber Ref PN 4000MU 02 Cable Extremity with swaged end PN 4000 15 Inspection Plate Ref PN 4000 20 Wheel Type Carriag...

Страница 8: ...kets on the base plates using nutsandbolts Step C Intermediate Bracket Ref PN 4000 10 è Insertthecablethroughtheintermediate è Connect the intermediate to the receiving structure with the fastener è The angle of the Intermediate may be changed by inserting the intermediatefastenertodifferentholesprovided Standing Seam Roof Sheets Upto 430 Mm Seam Distance These posts arefitted ontheseams using alu...

Страница 9: ...ets These Posts are suitable for a variety of trapezoidal roof sheet designs It has multiple holes to suit different peak distances 15 Step A Roof Top Anchor Post Extremity Ref SA 07G è Stick the base plates of the post to the roof with double adhesive EPDMsheet è Drill 16 holes for the blind rivets four at each corner rotate the base 0 plateby90 iftheholesdoesnotmatchtheseamposition è Rivetwithar...

Страница 10: ...POSTS Ref PN 4000 Trapezoidal Roof Sheets Blank Posts These are blank posts on which holes may be punched to match the roof Profile on trapezoidal roof 17 Step A Roof Top Anchor Post Extremity Ref SA 07K è Using the template identify the location of the holes to be punched intheblankbaseplate è Mount the template and the blank base plate on the base of the drill machine è DrillholesontheblankBasep...

Страница 11: ...aseofanIBeam è Insertthestuds è Tightenthenutsonthetopandbottomoftheposts è Placetheuniversalextremityplateonthetopflange è Tightenthenutsandboltstosecuretheuniversalextremityplateto thepost Step B Intermediate Roof Top Anchor Post SA25 è Place the top flange of the post on the metal rafter of the roof or gratingofthewalkway è Holdthebottomplateonthebottomsideofthestructure è Insertthestuds è Tigh...

Страница 12: ...000 09 è ConnecttheotherconnectortothetensionerPN4000 03 è Apply tension to the cable until the Ltension indicator plate touches thespring è Take the shock absorber out of service when the spring is elongatedduetoanimpactfromafalloftheuser Step 3 Shock Absorber Ref PN 4000MU 02 TENSIONER INTERMEDIATE Ref PN 4000 è Open the threads of the tensioner from both ends Ensure 75 of thethreadisopen è Inse...

Страница 13: ...es along the length of the line with the user who is connected to it by using a karabiner followed by a Connecting element connected to the full body harness of the user Thecarriagemaybeattachedordetachedfromthelineatanygivenpointbytwoconsecutivedeliberateaction Inapplicationson roofs thecarriermaybeusedoneithersideoftheroof RECOMMENDED PPE Step 7 Carriage Body VERTICAL ANCHORAGE LIFE LINE SYSTEM ...

Страница 14: ...lu Rail extremity Press the termination of theextremityandpassthe trolleyoverthetermination After the trolley slides on theAlu Rail the termination cones back to its original position ensuring that the trolley does not slide off the Alu Rail SAFETY LOCKING PIN L CLAMP LOCKING JIB L CLAMP LOCKING JIB 25 Step 3 Installation of Alu Rail Extension PN 8000 03 Repeat step 3 to join the Alu rail Extensio...

Страница 15: ...rt to the end of the Alurail Extensionusingamountingnut For trapezoidal roof sheets use blind rivits to install the Alurail Extension support to the roof for standing seam fasten the bracket usingnutbolts 27 MOUNTING BRACKET Ref PN 8000 PN 9000 Step 1 Installation of Mounting Nut PN5000 03 Insert the mounting nut into the alu rail extremity The first mounting nut must be at 300mm from the bottom e...

Страница 16: ...th Recess Ref PN 5000 05 è Connectthebrackettothemountingnutasshowninthedrawing è To install the mounting bracket in concrete use 12 mm Chemical fasteners OptionalAccessory ChemicalFastenerSA12 04 Concrete 25mPA Step 2C Ceiling Mounting Bracket Ref PN 5000 06 è Connectthebrackettothemountingnutasshowninthedrawing è To install the mounting bracket in concrete use 12 mm Chemical fasteners è Optional...

Страница 17: ...Rail intermediate and curvedalurailfixboththeplatesby4setsoffasteners è Ensure that the gap between the two rails is not greater than 1 5 mm 30 TROLLEY RECOMMENDED PPE Ref PN 5000 Step 4A Trolley For Wall Ref PN 5000 13 è Insert the trolley in the Alu Rail extremity Press the termination of theextremityandpassthetrolleyoverthetermination è After the trolley slides on theAlu Rail the termination co...

Страница 18: ...ncerned personnel on the subject of Pre Use Inspection of the System as per a defined guideline afterthesystemhasbeeninstalledbyKARAMpersonnel Post Installation Inspection Pre Use Checks Donotusethesystemreceivingstructureisfoundweak Checking the receiving structure Checking the System è Cleanthesystemfromdust dirt Checkforanymechanicaldefects è Checkforwearandtearinallcomponentsorunusualbendingor...

Страница 19: ...eadditionalprecautionstolimitthepossibility ofinjurytotheuserordamagetotheequipment Hazardsmayincludebutarenotlimitedto extreme temperatures caustic chemicals corrosive environments high voltage power lines explosive or toxic gases moving machinery sharp edges high velocity winds Etc Do not expose the equipment toanyhazardwhichitisnotdesignedtowithstand Consultthemanufacturerifindoubt Rescue Plan ...

Страница 20: ...ench Size Socket Size 6 8 10 12 16 10 13 16 19 24 10 13 16 19 24 Allen Bolt Size Allen Key Size Allen Grub Screw Key Size 6 8 10 12 4 6 8 10 3 4 5 6 WRENCH SIZE ALLEN KEY SIZE TORQUE CHART Bolt size Recommended Torque 6 mm 8 mm 10 mm 12 mm 14 mm 16 mm 9 Nm 22Nm 29 Nm 50 Nm 80 Nm 125Nm Measuring Tools Detect Digital Torque Wrench Distance Meter Laser Tool Tape Vernier Consumables Miscellanous Tools...

Страница 21: ...ising out of faulty or defective materialsorworkmanshipforaperiodofONEYEARfromthedateofpurchase in case of any defect develop in this equipment during the period of warranty KARAM undertakes the responsibilitytoreplace repairtheequipmentfreeofcost Thiswarranty however isnotvalidinthecaseofthefollowingevents 1 TheequipmentisnotusedaccordingtotheInstructionsgivenintheUser sManual 2 Thedefectsarecaus...

Страница 22: ... Ÿ Easytoinstallatsite Ÿ Tailormadesolutionsarealsoavailable Ÿ Indigenouslymade Ÿ Fireretardant Ÿ Corrosionandmoistureresistantmaterial Ÿ Longlifespan Ÿ It can be used along with horizontal life line systems designed for overtheroof Application Material of Constructions MOC FRP walkways with Hot Dipped Galvanised SS316 Mounting Brackets Operating temperature 30 to 60 C Life Span 20 Years Recommend...

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