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CONTENTS

CONTENTS

CONTENTS

CONTENTS    

 

 1. SPECIFICATIONS 

1-1 Stitch type 

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1-2 Model 

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  2. NEEDLES & THREADING THE MACHINE 

2-1 Needles 

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

2-2 Replacing the needle 

・・・・・・・・・・・・・・・・・・・・・・

2-3 To thread the machine 

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  3. MACHINE SPEED 

3-1 Machine speed & direction in which the machine 

pulley runs 

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10 

3-2 Motor & belt 

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10 

 4. LUBRICATION 

4-1 Oil 

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11 

4-2 To fill the machine with oil 

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11 

4-3 Replacing the oil and the filter element 

・・・・

11 

  5. SEWING MACHINE INSTALLATION 

5-1 Cutting the machine table 

・・・・・・・・・・・・・・・・

12 

5-2 How to install the machine 

・・・・・・・・・・・・・・・

17 

 6.  TIMING OF THE LOOPER TO THE 

NEEDLES 

6-1 Angle for installing the looper and position of the 

looper holder bracket

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17 

6-2 Looper left-to-right movement 

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18 

6-3 Looper setting distance 

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18 

6-4 Needle height 

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19 

 7.  ADJUSTING THE TIMING OF THE RETAINER 

LOOPER 

7-1 Position of the retainer looper 

・・・・・・・・・・・・

19 

7-2 Timing of the retainer looper to the needle 

20 

  8. ADJUSTING THE NEEDLE GUARD 

8-1 Position of the needle guard 

・・・・・・・・・・・・・・

20 

 9.  ADJUSTING THE FEED DOG & STITCH 

LENGTH 

9-1 Feed dog height & tilt 

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20 

9-2 Stitch length 

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21 

10. ADJUSTING THE PRESSER FOOT 

10-1 Presser foot pressure 

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21 

10-2 Position of the presser foot 

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22 

11. ADJUSTING THE REAR PULLER DEVICE 

11-1 Manual lever 

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22 

11-2 To adjust the puller pressure 

・・・・・・・・・・・・

22 

11-3 Adjusting the feeding amount of the rear 

 puller 

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22 

12. ADJUSTING THE FRONT PULLER 

DEVICE 

12-1 To insert elastic and adjust the feeding amount 

  of the front puller 

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23 

13. ADJUSTING THE STITCH FORMATION 

13-1 Thread tension adjustment 

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23 

13-2 Position of the needle thread eyelets 

・・・・・

23 

13-3 Adjusting the needle thread guard 

・・・・・・・

24 

13-4 Position and timing of the looper thread 

 eyelet 

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24 

14. PSM MECHANISM 

14-1 Types of cams 

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24 

14-2 Producing decorative stitches 

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25 

14-3 Replacing the cams   

・・・・・・・・・・・・・・・・・・・・

27 

14-4 Timing of spreaders 

・・・・・・・・・・・・・・・・・・・・

27 

14-5 Adjusting the spreaders 

・・・・・・・・・・・・・・・・

28 

15. PTV MECHANISM 

15-1 Disassembling and reassembling the binder 28 

15-2 Adjusting the binder up and down 

・・・・・・・

29 

15-3 Position of the upper and lower fingers of the 

 binder 

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29 

16. CLEANING THE MACHINE 

・・・・・・・・・・・

29

 

 

Содержание DFB1012P

Страница 1: ... INSTRUCTION INSTRUCTION Industrial Industrial Industrial Industrial Sewing Sewing Sewing Sewing Machines Machines Machines Machines Fourth edition March 2001 No 010012 DFB1404P PMD DFB1412P PQ PS DFB1412PSM PTV DFB1012P PSM ...

Страница 2: ...ntenance procedures on this machine 2 Before starting the machine check to make sure the pulley cover safety cover etc are secured 3 Before adjusting cleaning threading the machine or replacing the needle be sure to turn off the power 4 Never start the machine with no oil in the reservoir 5 Refer to the parts list as well as this instruction manual before performing preventive maintenance 6 The co...

Страница 3: ...RD 8 1 Position of the needle guard 20 9 ADJUSTING THE FEED DOG STITCH LENGTH 9 1 Feed dog height tilt 20 9 2 Stitch length 21 10 ADJUSTING THE PRESSER FOOT 10 1 Presser foot pressure 21 10 2 Position of the presser foot 22 11 ADJUSTING THE REAR PULLER DEVICE 11 1 Manual lever 22 11 2 To adjust the puller pressure 22 11 3 Adjusting the feeding amount of the rear puller 22 12 ADJUSTING THE FRONT PU...

Страница 4: ...mm 1 1 2 inch 70mm 2 NEEDLES THREADING THE MACHINE 2 2 2 2 1 Needle 1 Needle 1 Needle 1 Needles s s s UO113GS of Schmetz or Organ Select the proper needle for the fabric and thread Needles and needle size Schmetz UY113GS Nm75 Nm80 Nm90 Nm100 Organ UO113GS 11 12 14 16 2 2 2 2 2 Replacing the needle 2 Replacing the needle 2 Replacing the needle 2 Replacing the needle When replacing the needle check ...

Страница 5: ...ng the looper drawing bar To tilt the looper toward the front 1 Bring needle bar A to the top of its stroke 2 Pay out the needle thread from the spool by pressing a finger down on needle threads B 3 Pull looper drawing bar knob C out to the left so that the looper holder is tilted toward the front of the machine 4 After the machine is threaded replace the looper by pressing looper holder D into th...

Страница 6: ...3 Threading diagram for DFB1404 ...

Страница 7: ...4 Threading diagram for DFB1406 ...

Страница 8: ...5 Threading diagram for DFB1412 ...

Страница 9: ...6 Threading diagram for DFB1412PSM ...

Страница 10: ...7 Threading diagram for DFB1412PQ ...

Страница 11: ...8 Threading diagram for DFB1012 ...

Страница 12: ...9 Threading diagram for DFB1012PSM ...

Страница 13: ...pulley turns counterclockwise as seen from the end of the machine pulley 3 3 3 3 2 Motor belt 2 Motor belt 2 Motor belt 2 Motor belt Motor 3 phase 2 pole 400W clutch motor Belt M type V belt Select the proper motor pulley according to the machine speed refer to the motor pulley outer diameter on the table below Adjust the position of the motor by pressing the finger onto the middle of the belt so ...

Страница 14: ...the filter element 3 Replacing the oil and the filter element 3 Replacing the oil and the filter element To extend machine life be sure to replace the oil after the first 250 hours of operation To replace the oil follow the procedures below 1 Remove the V belt from the motor pulley and then remove the machine from the table 2 Remove screw D and then drain the oil Be careful not to stain V belt wit...

Страница 15: ...12 5 SEWING MACHINE INSTALLATION 5 5 5 5 1 Cutting the machine table 1 Cutting the machine table 1 Cutting the machine table 1 Cutting the machine table 1402 1404 ...

Страница 16: ...13 1406 1412 1012 ...

Страница 17: ...14 1412 1012PSM ...

Страница 18: ...15 1412PQ ...

Страница 19: ...16 1412PQSM ...

Страница 20: ...ooper and position of the looper holder bracket alling the looper and position of the looper holder bracket alling the looper and position of the looper holder bracket Insert the looper into the looper holder until bottom A of the looper touches looper holder bracket B Then tighten screw C When the looper passes the needle there should be a clearance of 0 0 1mm between the point of the looper and ...

Страница 21: ...r single chainstiching when the looper enters the needle thread loop the point of the looper should be 4mm above the top of the needle s eye To make this adjustment remove the cover first loosen eccentric set screw D and then move eccentric ball A 6 6 6 6 3 Looper setting dist 3 Looper setting dist 3 Looper setting dist 3 Looper setting distance ance ance ance When the needle bar is at the bottom ...

Страница 22: ...13 5mm 7 ADJUSTING THE TIMING OF THE RETAINER LOOPER 7 7 7 7 1 Position of the retainer looper 1 Position of the retainer looper 1 Position of the retainer looper 1 Position of the retainer looper Install retainer looper A so that its flat surface is turned upward At this time there should be a clearance of 0 5mm between the needle and the point of the retainer looper Adjustment is made by looseni...

Страница 23: ...sition of the needle guard sition of the needle guard sition of the needle guard sition of the needle guard When the needle is closest to the needle guard there should be a clearance 0 0 1mm between the right side of the needle and needle guard A Adjustment is made by loosening screw B 9 ADJUSTING THE FEED DOG STITCH LENGTH 9 9 9 9 1 Feed dog height tilt 1 Feed dog height tilt 1 Feed dog height ti...

Страница 24: ...Insert a screwdriver from hole C To decrease the stitch length turn screw B clockwise To increase the stitch length turn screw B counterclockwise 3 After this adjustment is made by turning screw B be sure to tighten screw A 10 ADJUSTING THE PRESSER FOOT 10 10 10 10 1 Presser foot pressure 1 Presser foot pressure 1 Presser foot pressure 1 Presser foot pressure The presser foot pressure should be as...

Страница 25: ... remove the fabric raise manual lever A 11 11 11 11 2 To adjust the puller pressure 2 To adjust the puller pressure 2 To adjust the puller pressure 2 To adjust the puller pressure The puller pressure should be as light as possible yet be sufficient to feed the fabric smoothly To increase the pressure turn adjusting knob D clockwise To decrease the pressure turn adjusting knob D counterclockwise 11...

Страница 26: ...ustment 1 Thread tension adjustment 1 Thread tension adjustment Thread tension varies according to sewing conditions such as the fabric thread and stitch length to be used Tension on the needle thread can be adjusted with nuts A Tension on the looper thread can be adjusted with nuts B To increase the tension turn the nuts clockwise 13 13 13 13 2 Position of the needle thread 2 Position of the need...

Страница 27: ... bar is descending the looper thread eyelet bar should ascend With the looper thread eyelet bar at the bottom of its stroke adjust distance A between the eye on the looper thread eyelet and the looper thread eyelet bar by referring to the table below Thread type Distance A Polyester Tetoron 8mm Spun 10mm Wooly 15mm 14 PSM MECHANISM 14 14 14 14 1 Types of cams 1 Types of cams 1 Types of cams 1 Type...

Страница 28: ... on the outside to use the lower two spreaders Install any one of cams No 2 to No 9 on the inside to use the upper spreader Thread spreaders eyes marked Following the above procedures automatically produces the decorative stitches below refer to decorative stitches No 2 to No 9 No 1 No 1 No 1 No 1 No 2 No 2 No 2 No 2 No 3 No 3 No 3 No 3 No 4 No 4 No 4 No 4 ...

Страница 29: ...26 No 5 No 5 No 5 No 5 No 6 No 6 No 6 No 6 No 7 No 7 No 7 No 7 No 8 No 8 No 8 No 8 No 9 No 9 No 9 No 9 ...

Страница 30: ...ts stroke adjust the cams so that spreaders K L and M stop moving Adjustment is made by loosening screws C and J see Replacing the cams 2 Position of spreader K With spreader K at the extreme left end of its travel the third spreader s eye on spreader K should be aligned with the center of the left end needle Adjustment is made by loosening nut D for lever N see Replacing the cams 3 Position of sp...

Страница 31: ...the binder 1 Disassembling and reassembling the binder 1 Disassembling and reassembling the binder 1 Disassembling and reassembling the binder To disassemble the binder Remove screw A Remove the binder by pulling it toward you while referring to arrows B and C To reassemble the binder Fit the ends of upper fabric guides F onto lower fabric guides G Move the binder down in the direction of arrow H ...

Страница 32: ... Position of the upper and lower fingers of the binder 3 Position of the upper and lower fingers of the binder 3 Position of the upper and lower fingers of the binder Position upper and lower fingers so that distance A is halved by each vertical center line of the needles The line formed by the points of the upper and lower fingers should be parallel with each horizontal center line of the needles...

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