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2.4 Tightening Torque of Main Bolts and Nuts

Bolt qty.

Thread

specification

Tightening

torque (Nm)

Cylinder head bolt

Camshaft bearing bolt

Main bearing bolt*)

Oil sump bolt

Connecting rod bolt

Flywheel bolt

Thread of fuel injector body

Glow plug thread

Other bolts and nuts

M12

1.25

M8

M10

1.25

M6

M9

1.0

M10

1.25

M20

1.25

M10

1.25

M6

M8

M10

1.25

M12

1.25

90+10

16

1

60

5

5.5

1.5

47

5

55

5

60

10

12

2

7.5

1.5

18.5

3.5

37.5

7.5

60

10

8

8

8

20

6

6

3

3

Note: *Turbocharger-type: main bearing bolt M12

1.25; 

            tightening torque 85

5N.m.

9.3 Fuel consumption is too large

(5) injector or nozzle assembly doesn't
work normally

(5) Clean, regulate 

The cause of the fault

Elimination method

(1) Fuel leakage

(2) idle speed is too high

(3) the max rotation speed is too high
at the no load

(4) injection timing is abnormal

(2) regulate idle speed

(3) check the max speed set bolt of the
injector pump

(4) regulate the injecting timing

9.4 The power is not enough

 The bolt of the cylinder is loosened

The cause of the fault

(1)The air cleaner is too dirty and the 
fuel is restricted

(2) The throttle doesn't work normally

(3) Fuel pipe is clogged,

(4) There is leakage or there is some air
 in the fuel system

(5) The speed-regulation spring is slack

(6)The timing of the supplying fuel is not
correct.

(7) There are some faults in the injector

(8)The air cleaner is too dirty

(9) Mix air phase or valve clearance isn't
correct

(10) The compression pressure of the cylinder is not enough

 There is air leakage at the valve

 There is air leakage at the cylinder

cushion

 The cylinder, piston ring or piston is

worn out

 There is air leakage when install the

injector

 Tighten the bolt again as required

Elimination method

(1) Clean and replace

(2) Regulate the throttle

(3) Check and clean

(4) Tighten it again, eliminate the air in
the system

(5) Regulate the max speed limited screw

(6) Regulate it as specified

(7) Check the pressure of oil injection
and atomization condition

(8) Clean and replace the element

(9) Check and regulate it

 Abrade the surface or replace the 

valve and valve base ring

 Replace the cylinder cushion

 Replace the relative parts and abrade

the cylinder surface

 Replace the seal gasket or adiabatic

line of the nozzle

(1) replace or tighten securely

Содержание KM376QC

Страница 1: ...THREE CYLINDER WATER COOLED DIESEL KM376 SERIES...

Страница 2: ...f it destroyed or missed This manual is considered a permanent part of the engine and it must stay with the engine if resold Any question or suggestion happened contact with our After service Dept Ind...

Страница 3: ......

Страница 4: ...thod of the Maintenance and Service 7 1 Daily Technical Maintenance 7 2 Periodically Check and Service 8 The Adjustment of the Technical Data 8 1 The Adjustment of Valve clearance 8 2 The Adjustment o...

Страница 5: ...gine Oil Consumption is Over Large 9 11 There is Abnormal Sound When Running the Engine 9 12 The Engine Oil Level rises 10 Storage 10 1 Storage 11 Appendix The Outline of the Tilt type engine Electric...

Страница 6: ...ld will result Be sure to open the radiator cap with cloth covered it after the engine temperature decreased and tighten the radiator cap while the engine is running DANGER CAUTION To provide well ven...

Страница 7: ...the engine at poor ventilated places such as confined rooms tunnels tents and cabins Be sure run the engine at well ventilated place WARNING CAUTION To avoid being caught into the moving parts When th...

Страница 8: ...roove or the installation position of the 4 There isoil leakage in the front seal and rear seal of the crankcase 5 The engine oil temperature and pressure is excessive Elimination method 1 Replace the...

Страница 9: ...f pressure or the pressure is too low 1 The engine oil in the oil sump is not enough 2 The engine oil becomes thin 3 The oil pipe is broken pipe connector is loosened and there is oil leakage in the o...

Страница 10: ...of exhausted is over high 1 The water in the reservoir is not enough 2 The dirt clings to the surface of the radiator pieces and copper pipes 3 The scale deposit in the cooling sys tem is too thick t...

Страница 11: ...el distributed to each cylinder is not even 2 Send the oil pump to the service station 3 Send the oil pump to the service station 4 Send the oil pump to the service station 9 6 Stopping the engine sud...

Страница 12: ...cleaner is too dirty and the fuel is restricted 2 The throttle doesn t work normally 3 Fuel pipe is clogged 4 There is leakage or there is some air in the fuel system 5 The speed regulation spring is...

Страница 13: ...2 the exhaust gas is black smoke 1 Fuel injector is clogged by the carbon cumu lated and the needle valve is blocked up 2 The load is too large 3 Fuel injection is too late part of fuel is burnt in th...

Страница 14: ...filter element is clogged 5 The plunger of the injection pump is broken or snapped 6 The transmission bolt in the plane cam of the injector pump is broken 7 The inner oil ring of the injector pump is...

Страница 15: ...ts purpose is regulating the oil pressure and watching the atomization quality and eliminating the fault 1 Pump the oil by using the hand pump unit the injection pressure is 14 0 5Mpa check the Inject...

Страница 16: ...lution with the mixing ratio recommended by manufacturer meanwhile it must be replaced every year 8 2 The adjustment of the injection timing In order to obtain the most economical fuel consumption rat...

Страница 17: ...uel in the fuel line the fuel injection pump won t provide the high pressure fuel for the fuel injector and the engine can t start also This product adopts the VE distributor pump and the lubricating...

Страница 18: ...tion chamber draws the dust in it will accelerate the worn of the moving parts and cause the engine not to run normally When you run the engine in the dusty place the service interval should be shorte...

Страница 19: ...is below the standard specified please refill the electrolyte in time In hot summer the electrolyte tends to be vaporized So check it ahead of the specified time 2 If the engine can t start using the...

Страница 20: ...Before running it make sure that there isn t anything left on these moving parts When the engine is running or stopped not for a long time your hands body and clothes should not contact with the muffl...

Страница 21: ...peed gradually along with the temperature of the cooling water and engine oil becoming higher and higher OPERATING NOTICE After starting the engine shouldn t increase the rotary speed to high speed or...

Страница 22: ...ervation measure for running the engine in the winter to prevent the temperature of the cooling water and engine oil is over low However Provide the adequate cooling measure for running the engine in...

Страница 23: ...ver hot to burn out the inside parts 5 Check the oil pressure lamp whether is on and the oil pressure sign is red If the oil pressure sign is red stop to check the engine If continue to run the engine...

Страница 24: ...ith the oil dipstick 2 Check the water amount in the radiator 3 Check the reliability and degree of tightness of cables connection 4 Check the leakage of water oil and gas 5 Check the degree of tightn...

Страница 25: ...hich will damage the parts In order to reuse the engine normally the following measurements should be carried out when you store the engine for a long time 1 When stored for a long time in winter the...

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