Kalmar DCE80-100E, Техническое руководство

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DCE80-100E
Technical Handbook
Periodic supervision
Lubrication
5 P. Group 90
TDCE01
04GB
1) The interval is greatly dependent on the fuel and lubricant
quality as well as the operating conditions.
If intervals longer than 200 hours are desired, the condition
of the oil must be checked by the company
making the oil, by means of regular lubricant tests.
For volumes, see Technical Data.
For lubricating oil grades, see Oil and lubricant recommenda-
tions
L=Lubricate
C=Check
Item
No. Description Interval
operating hours
No. of
lub.
points
Remarks
200/
400
500 1000
1 Cylinder bearing, tilt cylinders L 4
2 Mast suspension L 2 Relieve the mast of load when lubricating
3 Cylinder bearing L 4
4 Support rollers, mast and carriage 18
5 Sliding plates outer - innermast
inneremast - carriage
carriage - sidelift L
L
L 4
4
8 Use skylift or similar.
Lubricate all sliding surfaces with
lubricating agent. Use a brush and
distribute evenly.
Operate the mast to max lifting height.
Every 500 hours, check
bolted joints and
the wear of the sliding plates
. If the re-
maining thickness of any plate is less than
3 mm it must be replaced, see Technical
Handbook.
6 Engine oil x x) Oil change every 200 hours
1)
7 Oil filter, engine x 2 x) Filter change every 400 hours
8 Steered wheel bearings 2 Dismantle, clean, inspect and pack with
grease every 4000 hours
9 Knuckle pin bearing 4
10 Gearbox oil x 1 x) Oil change. Check level while idling
11 Gearbox, oil filter x 1 x) Filter change
12 Drive axle C x 3 x) Oil change, differential and hubs.
First oil change after 200 h, thereafter every
1000 h.
Drain the oil at working temperature
Check the levels after refill
13 Propeller shaft L 3
14 Hydraulic fluid filter x 2 x) Filter change
15 Hydraulic fluid 1 Oil change every 2000 hours
16 Breather filter, hydraulic reservoir x 1 x) Filter change
17 Linkage, steered axle L 4
18 Hinges, doors and hatches L Dismount doors and hatches
19 Brake pedals C L 2 Check and retighten the pedal axle locking
screws. Lubricate axle nipples