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 Operation Manual                                                                                                       W-4816Z

 

Model W-4816Z

TROUBLESHOOTING

FAULT 

PROBABLE CAUSE 

REMEDY

INACCURATE BENDS

1. Fingers are not aligned

2. Setback distance is not equal 

from one side to the other 

3. Clamping assembly is not 

holding piece part securely.

Follow proper finger alignment 

procedure.

Accurately measure distance and 

set accordingly.

Re-adjust the clamping pressure.

BENDING LEAF HARD

TO LIFT AND BEND.

1. Exceeding the bending limits 

of the brake.

2. Counterweight is not on leaf.

Do not bend material thicker than 

the machine was designed for.

Attach the counterweight to lessen 

force needed to lift bending leaf.

Содержание 173123

Страница 1: ...ustable stop gauge is included to allow the operator to perform repeat bends Item No 173123 M o d e l W 4 8 1 6 Z B e n d i n g L e n g t h 4 8 1 2 2 0 m m Bending Thickness 16Ga 1 5 mm Bending Angle 0 135 Packing size 62 x18 x26 158x45x65 cm N W G W 365 405 lbs 166 184 kg SAVE THESE INSTRUCTIONS Thank you for purchasing our W 4816Z Pan and Box Brake Before attempting to operate your new tool plea...

Страница 2: ...into this product but must be supplied by the operator 2 Wear protective hair covering to contain long hair 3 Wear safety shoes with non slip soles 4 Wear safety glasses Everyday glasses have only impact resistant lenses They are NOT safety glasses 5 Be alert and think clearly Never operate tools when tired intoxicated or when taking medications that cause drowsiness 6 Keep work area clean Clutter...

Страница 3: ...chine 1 Overall weight of the machine 2 Weight of material being processed 3 Sizes of material to be processed through the machine 4 Space needed for auxiliary stands work tables or other machinery 5 Clearance from walls and other obstacles 6 Maintain an adequate working area around the machine for safety 7 Have the work area well illuminated with proper lighting 8 Keep the floor free of oil and m...

Страница 4: ...ound the machine 3 Anchor the machine to the floor as shown in the diagram using bolts and expansion plugs or sunken tie rods that connect through holes in the base of the stand Pic 1 Attaching the Counterweight 1 H a v e a h e l p e r h o l d t h e counterweight 2 Back off the two hex bolts and slide the counterweight rod into the receiver pipe 3 When the rod is flush with the bottom of the recei...

Страница 5: ...he clamp block as shown in picture This distance is determined by the gauge thickness of the piece part and inside radius of the bend The setback is typically 1 1 2 2 times the material thickness Pic 4 1 To adjust make sure all the fingers are properly aligned to each other and the hold down assembly is not locked in the down position 2 Loosen the setscrews C at the back of the hold down assembly ...

Страница 6: ... a definite locking of the piece part under the clamping leaf To adjust the pressure move the nuts on the threaded link shaft either up or down 1 To adjust the clamping pressure tighten both sides of the clamping leaf with a piece part in the brake a If the clamping pressure seems light and the piece part is loose in the clamp move the adjusting nuts UP b If the clamping pressure seems hard and yo...

Страница 7: ... the brake are parallel with the edge of the clamping block Also make sure you have the proper setback and clamping pressure set for the thickness material being bent CAUTION Always wear proper eye protection with side shields safety footwear and leather gloves to protect from burrs and sharp edges CAUTION Keep hands and fingers clear of the clamping beam Stand off to the side of the machine to av...

Страница 8: ...elastic recovery is the result of the metal wanting to return to its original shape after undergoing compression and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The key to obtaining the correct bend angle is to over bend the metal a little and allow it to spri...

Страница 9: ...kly basis clean the machine and the area around it 4 Lubricate threaded components and sliding devices 5 Apply rust inhibitive lubricant to all non painted surfaces Oil Ports Using an oil can with a good quality 30W oil apply 5 6 drops into each of the ports on both ends of the machine Repeat weekly or more often depending on usage Wipe off any excess oil NOTE Proper maintenance can increase the l...

Страница 10: ...sembly is not holding piece part securely Follow proper finger alignment procedure Accurately measure distance and set accordingly Re adjust the clamping pressure BENDING LEAF HARD TO LIFT AND BEND 1 Exceeding the bending limits of the brake 2 Counterweight is not on leaf Do not bend material thicker than the machine was designed for Attach the counterweight to lessen force needed to lift bending ...

Страница 11: ... 11 Operation Manual W 4816Z KAKA Industrial ...

Страница 12: ... Pin φ4X25 4 27 Cotter Pin φ5X25 2 8 Pin φ16X70 2 28 Hex Bolt M10X35 1 9 Eccentric Shaft 2 29 Flat Gasket Φ10 1 10 Set Screw M8X8 4 30 Counterweight 1 11 Upper Die Framework 1 31 Counterweight Rod 1 12 Right Eccentric Handle 1 32 Set Screw M12X20 2 13 Right Connecting Rod 1 33 Bending Leaf 1 14 M12 4 34 Hex Bolt M8X16 7 15 M10X25 18 35 Φ8 7 16 Brake Dies 4 5 36 Limit Angle plate 1 17 Brake Dies 3 ...

Страница 13: ... 13 Operation Manual W 4816Z KAKA Industrial Date Maintenance performed Repair components require SERVICE RECORD ...

Страница 14: ... 14 Operation Manual W 4816Z Model W 4816Z Date Maintenance performed Repair components require SERVICE RECORD NOTES ...

Страница 15: ... 15 Operation Manual W 4816Z KAKA Industrial Date Maintenance performed Repair components require SERVICE RECORD NOTES ...

Страница 16: ...nual W 4816Z KAKA Industrial Item No 173123 Edition 1 12 2020 Note This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time without obligation on notice ...

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