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OPzV Battery Operation Manual

4

Part two Operation and Maintenance

1. Operation Condition

1.1 The recommended operating temperature range for optimum life and performance is from
15

to 25

.

If the battery is used at high or low temperature, it will affect battery performance.

1.2 Max Operating Temperature Range:

GEL batteries

Charge

-20

+55

;

Discharge

-40

+60

;

Storage

-20

+45

;

1.3 Humidity:

95%

1.4 Ventilation requirements:
During normal charging conditions the volume of hydrogen emitted from a Kaise VRLA / Gel
battery is virtually negligible, and will normally dissipate rapidly into the atmosphere. The room or
cabinet ventilation should comply with standard EN 50272-2: 2001.

2. Capacity

2.1 Concept of capacity of battery

The capacity of battery is the capacity that battery can be discharged on the established

conditions, expressed as signal C. The usual unit of capacity is ampere hour, shortened as AH.
Normally we indicate discharge hours rate in lower corner of C. e.g. C

10

is 10 hours rated capacity,

and C

3

is 3 hours rated capacity.

The capacity can be expressed in Rated Capacity or Actual Capacity. The Rated Capacity

please sees Table 1-1. The Actual Capacity is the product of the discharge current and the
discharge time, the unit is AH.

The way to determine capacity: e.g. when we try to determine 10 hours rated capacity, please

discharge with current of I

10

for 10 hours, if the voltage of battery is larger than 1.80Vpc, it means

10 hours rated capacity is qualified.

2.2 The Influence Factor of the Actual Capacity

The actual capacity is mainly related with the positive and negative active materials and their

utilization ratio. The utilization ratio of the materials is mainly influenced by the discharge system,
the structure of the battery and manufacture technology. In operation process, the factors that
influence the actual capacity are discharge rate, discharge system, end voltage and temperature.

2.3 Discharge Rate

The discharge rate is often described as hour-rate and multiple rates.
If the discharge rate is higher and the discharge current is larger, then the discharge time is

shorter, and the capacity which can be discharged is less.

2.4 End voltage

The end voltage is the lowest working voltage below which the battery can’t be discharged

Содержание OPZV Series

Страница 1: ...OPZV SERIES TUBULAR GEL BATTERY OPERATION MANUAL Version 1 1...

Страница 2: ...2 3 Working Principle 3 PART TWO OPERATION AND MAINTENANCE 4 1 Operation Condition 4 2 Capacity 4 3 Temperature 5 4 Charge and discharge requirements 7 5 Storage 10 6 Maintenance 10 PART THREE BATTER...

Страница 3: ...ction The batteries for replacement should be used as the same as the old ones in model and type Warning Do not smoke or use fire near batteries Warning Do not use any organic cleanser to clean batter...

Страница 4: ...l formula active material Valve Made of acid proof aging proof synthetic rubber Flame arrestor With acid proof explosive proof functions 2 Product Specifications Model Nominal Voltage V Capacity Ah 10...

Страница 5: ...eparator to set up oxygen cycle principle Battery is full of gel electrolyte inside and A 3 D porous network is formed with framework of SiO2 The net contains electrolyte necessary for battery At init...

Страница 6: ...y The capacity can be expressed in Rated Capacity or Actual Capacity The Rated Capacity please sees Table 1 1 The Actual Capacity is the product of the discharge current and the discharge time the uni...

Страница 7: ...0 2C 1 80 0 2C I 0 6C 1 75 0 6C I 1 0C 1 70 1C I 2C 1 60 3 Temperature 3 1 Available Capacity vs Ambient Temperature Temperature affects capacity of the battery Fig 3 1 is the available capacity curve...

Страница 8: ...y at 25 And temperature compensation coefficient is 3Mv cell Table 3 3 Floating Voltage of VRLA Battery 25 Series Floating voltage V cell OPzV 2 23 0 02 The formula to calculate float voltage at diffe...

Страница 9: ...tes performance of VRLA battery is bad it s liable to cause thermal run away when heat accumulates Please improve ventilation and temperature condition when room temperature is high The distances betw...

Страница 10: ...ging time reached 16 hours Recharging Procedure 1 Connect the batteries in series with cables or copper bars and make sure that all the screws tightened with each joint then connect the positive of ba...

Страница 11: ...capacity if it is still less than 80 of rated capacity then the battery already fails Charging Equipment and Tools No Tool Explanation Purpose 1 Battery Test Equipment or Power System If there is no...

Страница 12: ...ge is lower than 2 08V cell or have been stored for long time the batteries should be charged to avoid damage caused by self discharge Storage temperature Longest interval over 30 once 6 months under...

Страница 13: ...ound Quarterly Maintenance Yearly Maintenance Items Details Benchmarks Maintenance Items Details Benchmarks Maintenance Float voltage for each battery Measure the voltage of each battery under floatin...

Страница 14: ...ow or not compensate according to temperature the battery system will in an insufficient charge state for a long period of time When the electricity is out the battery may not be able to work because...

Страница 15: ...me after discharge If the battery is put aside without charge for a long time after discharge it will affect the capacity and life of the battery Because in the negative some large size PbSO4 will be...

Страница 16: ...nner wall of the equipment and other batteries should be avoided 2 5 Keep the battery away from heating things such as a transformer 3 Installation and Wiring 3 1 Wrap the metal mounting tool such as...

Страница 17: ...lgroup com Tel 51 12 719445 www tempelgroup com Tempel Group en el mundo BARCELONA MADRID VALENCIA BILBAO SEVILLA LISBOA PORTO BUENOS AIRES LIMA SANTIAGO DE CHILE BOGOT SA PAULO M XICO DF CIUDAD DE PA...

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