KAESER KOMPRESSOREN SIGMA CONTROL SMART M114 Скачать руководство пользователя

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* r1 - r5 = place holders for chassis options:
■ r1 = rb; rc; rd
■ r3 = rm; ro
■ r4 = rr; rs; rt
■ r5 = rw; rx

Tab. 4 Extract from the options label

➤ Take a list of fitted options from the options label and enter the fitted options as reference.

2.2.1 Option da, db, dc, dd

Compressed air treatment devices

Option

Option code

Available?

Aftercooler and cyclone separator

Heat exchanger

Fresh air filter

Filter combination

Tab. 5 Compressed air treatment options

2.2.2 Option ea, ec

Tool lubricator

Option

Option code

Available?

Tool lubricator (with option fa)

Tool lubricator (with option fc)

Tab. 6 Tool lubricator option

2.2.3 Option fa, fc

Compressed air distributor

Option

Option code

Available?

Non-separated compressed air distribution line

Separated compressed air distribution lines, down‐

stream of the option

Tab. 7 Compressed air distributor option

Technical Data

2.2

Options – options label

No.: 901765 05 USE

Operator Manual Screw Compressor
M114 SIGMA CONTROL SMART

Содержание SIGMA CONTROL SMART M114

Страница 1: ...erator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE Manufacturer KAESER KOMPRESSOREN SE 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser co...

Страница 2: ...Original instructions KKW M114 2 05 en Z1 SBA MOBILAIR 20160726 075645...

Страница 3: ...level 8 2 3 2 Tightening torques for screws 8 2 3 3 Ambient conditions 8 2 3 4 Additional specifications 8 2 4 Chassis 9 2 4 1 Mass 9 2 4 2 Tires 9 2 4 3 Wheel nut bolt tightening torque 10 2 4 4 Tow...

Страница 4: ...gn and Function 4 1 Bodywork 36 4 2 Machine structure 37 4 3 Machine function 37 4 4 Operating modes and control mode 39 4 4 1 Machine operating modes 39 4 4 2 MODULATING control 39 4 5 Safety devices...

Страница 5: ...5 Shutting down the machine 79 8 2 6 Shutting down in an emergency 81 8 3 Confirming alarm and warning messages 81 8 3 1 Acknowledging alarm messages 81 8 3 2 Acknowledging warning messages 82 8 4 Op...

Страница 6: ...ing safety relief valves 141 10 5 9 Fit the flexible pipe connection 141 10 6 Cleaning the cooler 142 10 6 1 Cleaning the compressor cooler and engine radiator 142 10 6 2 Cleaning the compressed air a...

Страница 7: ...nal drawing chassis options 253 13 3 5 Dimensional drawing stationary version 255 13 3 6 Dimensional drawing stationary version 257 13 4 Wiring diagrams 259 13 4 1 Electrical Diagram 259 13 4 2 Lighti...

Страница 8: ...Contents vi Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 9: ...7 Changing the towing eye ball hitch fixed height tow bar 62 Fig 28 Changing the towing eye fixed height tow bar USA chassis version 63 Fig 29 Jumper cable connection diagram 69 Fig 30 Coolant pre hea...

Страница 10: ...the dirt trap 153 Fig 77 Filter combination 155 Fig 78 Combination filter maintenance 155 Fig 79 Fresh air filter maintenance 158 Fig 80 Maintain the engine air shut off valve 161 Fig 81 Checking man...

Страница 11: ...atures readiness to switch to LOAD mode 11 Tab 29 Airend discharge temperature 11 Tab 30 Cooling oil recommendations 11 Tab 31 Cooling oil recommendation food processing 12 Tab 32 Cooling oil charge 1...

Страница 12: ...serviced 96 Tab 71 Maintenance messages and required actions 97 Tab 72 Maintenace tasks on the machine after commissioning 99 Tab 73 Maintenance tasks on the chassis after commissioning 99 Tab 74 Mai...

Страница 13: ...n them Make sure you provide the data from the nameplate when ordering documents 1 3 Copyright This operator manual is copyright protected Queries regarding use or duplication of the documen tation sh...

Страница 14: ...personal injury Warning notices for damages are identified by their signal term Signal term Meaning Consequences of ignoring the warning NOTE Warns of a potentially dangerous situation Damage to prope...

Страница 15: ...nd cyclone moisture separator Option codes used in this service manual are explained in chap ter 2 2 Information referring to potential problems are identified by a question mark The cause is named in...

Страница 16: ...e Total weight Lifting point load capacity Rated engine power Engine speed Maximum working pressure Tab 3 Nameplate 2 2 Options options label A list of the options fitted to your machine helps to rela...

Страница 17: ...ilter combination dd Tab 5 Compressed air treatment options 2 2 2 Option ea ec Tool lubricator Option Option code Available Tool lubricator with option fa ea Tool lubricator with option fc ec Tab 6 To...

Страница 18: ...code Available Automatic engine start stop ob Trickle charging for starter batteries od Tab 10 Automatic engine start stop 2 2 7 Option oc GSM GPS Modem Option Option code Available GSM GPS Modem oc...

Страница 19: ...ame 2 2 9 Option ta tb tc te Lighting Option Option code Available None stationary ta Reflective warning triangle tb EG 12 V tc USA 12 V DOT conformity te Tab 14 Lighting options 2 2 10 Option oe Seal...

Страница 20: ...10 0 24 5 48 0 84 0 133 0 206 0 295 0 415 0 Tab 19 Tightening torques for screws property class 8 8 coefficient of friction 0 12 2 3 3 Ambient conditions Positioning Limit value Maximum altitude amsl...

Страница 21: ...ken from the nameplate Tab 21 Mass of the machine 2 4 2 Tires The tire s dimensions are shown on the side wall see also Fig 1 Fig 1 Example for Tire information on the side wall 1 Section Tire side wa...

Страница 22: ...6 8 8 210 Towing eye M16 8 8 210 Towbar M20 10 9 540 560 M24 8 8 670 690 Tab 24 Towbar tightening torque 2 5 Compressor 2 5 1 Working pressure and FAD Maximum working pressure psig 10 12 14 SIGMA aire...

Страница 23: ...on ordering cooling oil is found in chapter 11 Cooling oils for general applications SIGMA FLUID MOL S 460 S 570 Description Mineral oil Silicone free synthetic oil Synthetic oil Application Standard...

Страница 24: ...conditions with high temperatures and humidity Specifically for machines in applications where the compressed air may come into contact with foodstuff Approval USDA H 1 NSF Approved for the manufactur...

Страница 25: ...Engine oils that do not conform to the above can shorten the useful life of the engine The use of unlisted engine oils requires prior authorisation by KAESER Viscosity For selecting the appropriate v...

Страница 26: ...g with additives is only permitted after consultation with the engine manufacturer The following fuel specifications are approved Diesel fuels according to EN 590 0 0010 Sulphur EU Level IIIB and high...

Страница 27: ...quality If the water does not meet the parameters above it must be treated Coolant quality The coolant cooling fluid is treated by adding anti freeze with corrosion protection additives on the basis...

Страница 28: ...ditions 2 7 1 3 Air quality at the compressed air outlets Interrelation between compressed air treatment and compressed air quality Air Treatment Compressed air quality Option designation Components C...

Страница 29: ...ambient temperature F 45 Higher altitudes are permissible only after consultation with the manufacturer Tab 42 Environmental conditions low temperature equipment 2 7 2 2 Option bb Engine coolant pre h...

Страница 30: ...Tab 45 Battery charger specification Power supply details Mains supply Value Mains voltage V 1 N PE 400 Frequency Hz 50 Supply cable cross section AWG Cu multi core 5 x 1 5 User s fusing A 16 Tab 46 P...

Страница 31: ...e specifications listed in this service manual Operate the machine only within its performance limits and under the permitted ambient condi tions Do not use compressed air for breathing purposes unles...

Страница 32: ...sonnel possess the following qualifications are of legal age are familiar with and adhere to the safety instructions and sections of the service manual rele vant to transporting are trained and author...

Страница 33: ...s trailer 2 Enter all longer transports of the machine in a logbook 3 Carry out or have carried out maintenance of the chassis according to the corresponding maintenance plan 3 5 Dangers Basic instruc...

Страница 34: ...are tight and in proper condition Switch off any external power sources For example the connections to the electrical engine cooling water pre heater Forces of compression Compressed air is contained...

Страница 35: ...gas or discharged cooling air will become very hot Wear protective clothing Wear protective gloves when connecting or disconnecting compressed air hoses Allow the machine to cool down before commenci...

Страница 36: ...dification or expansion of the machine or controller 3 5 2 Safe machine operation The following is information supporting you in the safe handling of the machine during individual product life phases...

Страница 37: ...accidents during lifting and moving the machine with cranes Do not enter the danger zone while the machine is being lifted Never lift and move the machine over people or occupied buildings Avoid extr...

Страница 38: ...t air flow from other machines Keep suitable fire extinguishing agents ready for use Parking the machine Improper parking and use of the parked machine endangers personnel and material To park the mac...

Страница 39: ...d from the machine can still be dangerous Do not attempt to open or destroy any components taken from the machine Self locking nuts removed for the installation must not be reused but replaced by new...

Страница 40: ...ng personnel to prepare for trans port No personnel during transport Beneath the lifted machine No personnel Commissioning Within the machine Within a 3 ft radius of the machine Maintenance personnel...

Страница 41: ...ct with battery acid Do not allow battery acid to contact eyes skin clothing or painted surfa ces Do not attempt to jump start if battery fluid is frozen Bring temperature of battery up to at least 60...

Страница 42: ...y be heavy Do not lift drawbar by hand if weight is more than you can safely handle See safety section of service manual 430 Connect air hoses only in full compliance with OSHA standard 29 CFR 1926 30...

Страница 43: ...g and generally when the unit is not in motion Do not move unit manually 541 Missing chock Serious injury or death may result from uncontrolled movement when the unit is not safeguarded by chocks Alwa...

Страница 44: ...f the compressor after such device or element of design has been removed or ren dered inoperative by any person Among those acts included in the prohibition against tampering are the acts listed below...

Страница 45: ...ion Skin contact Fuel oil and other fluids materials may irritate after prolonged contact Wash immediately and thoroughly with skin cleaner then with soap and water Contaminated clothing should be int...

Страница 46: ...or system of the air compressor Defects in the design assembly or in any part component or system of the compressor which at the time of sale to the first retail purchaser caused noise emissions to ex...

Страница 47: ...es SIGMA CONTROL SMART Program changes result in a reduced capability of software updating 3 12 Environmental protection The operation of this machine may cause dangers for the environment Do not allo...

Страница 48: ...The bodywork is not suitable for the following uses Walking on standing or sitting on Use as resting place or storage of any kind of load Pinch hazard Severe injuries of the fingers if they are caugh...

Страница 49: ...r trap 10 Fuel pump 11 Control valve with proportional controller 12 Minimum pressure check valve Fig 5 Left hand door opened 13 Tool chest 14 Battery isolating switch 15 Control cabinet 16 Compressor...

Страница 50: ...e ro tors themselves and between them and the airend casing This direct cooling in the compression chamber ensures a very low airend discharge temperature Cooling oil recovered from the compressed air...

Страница 51: ...the control valve The pressure in the oil separator tank remains constant The engine runs at minimum speed RUN ON PERIOD STANDSTILL The inlet valve closes The venting valve opens to depressurize the m...

Страница 52: ...down if an alarm occurs The SIGMA CONTROL SMART saves the alarm message in its event memory Further information Further information on alarm messages at the controller is provided in chapter 9 2 1 4...

Страница 53: ...c controller protection fire protection battery discharge protection Danger of short circuit Damage to the machine electrics is possible Use the battery isolating switch only when the machine is switc...

Страница 54: ...hine Flashes when ready to start Continued light when engine is running Tab 50 Instrument panel keys and displays Further information For more information about the controller s functionality please s...

Страница 55: ...mbustion temperature Both measures reduce the development of nitrogen oxides Exhaust gas recirculation occurs only in the partial load area of the engine because the engine runs particularly lean in t...

Страница 56: ...n da Aftercooler The aftercooler lowers the compressed air temperature to only 5 K to 10 K above ambient Most of the moisture carried in the air is removed in the aftercooler 4 8 1 2 Option da Centrif...

Страница 57: ...closed spaces only in the open Clean inlet air without hazardous contaminants Engine exhaust must not be drawn into the compressor The treated air does not meet the local standards for Compressed air...

Страница 58: ...rinciple tool lubricator 1 Compressed air inlet 2 Oil tank 3 Tool oil outlet 4 Tool lubricator upper part with oil filling port 5 Filler plug with dipstick and integrated riser tube 6 Metering knob 4...

Страница 59: ...to the user s power socket The coolant pre heater works according to the principle of self circulation Fig 14 Coolant pre heating 1 Operating panel 2 Connection for the coolant pre heater 3 Engine bl...

Страница 60: ...y and reliably in these events the intake of the com bustion air must be interrupted If a certain engine speed is exceeded the engine air throttle valve will close automatically The feed of intake air...

Страница 61: ...automatism can be set in the SIGMA CONTROL SMART controller for automatic machine start Trickle charging of starter batteries The engine s starting batteries must be sufficiently charged at any time...

Страница 62: ...ght tow bar Rubber spring axle With service brake May be operated on public roads 4 8 6 3 Option rd ro rs Chassis Option rd Chassis US type Option ro Chassis without height adjustment Option rs Chassi...

Страница 63: ...ice openings which are closed with plugs These openings must be tightly re closed after performing any cleaning work When other components are removed from the sealed floor pan for example the sheet m...

Страница 64: ...ne 4 Coolant oil drain oil separator tank com pressor 4 8 8 Option sf Optional anti theft device The machine is fitted with a security chain as theft protection 4 8 9 Option sg Pedestrian protection o...

Страница 65: ...specific requirements with regard to explosion protection are applied Keep suitable fire extinguishing agents on hand and ready for use Ensure that required ambient conditions are maintained Required...

Страница 66: ...nimpeded intake of fresh air air intake cooling air 8 Ambient temperature too low Frozen condensate and highly viscous engine or compressor cooling oil can cause damage when starting the machine Use w...

Страница 67: ...personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 6 2 Reporting Transport Damage 1 Check the machine for visible and hidden transport damage 2 Inform...

Страница 68: ...n the fix ing holes 5 Push in the securing bolt using light hammer blows if necessary 6 Secure the bolt with the self locking nut see chapter 2 4 4 for tightening torque 7 Release the parking brake by...

Страница 69: ...Tow bar 5 Jockey wheel 6 Breakaway cable 7 Parking brake not for USA type chassis 1 Open the doors 2 Remove the bag with the brake transfer cable and fastenings unpack and lay out ready 3 Close the do...

Страница 70: ...securing bolts using light hammer blows if necessary and push on U washers 3 Secure the bolts with the self locking nuts see chapter 2 4 4 for tightening torque 4 Screw in the front screw fastening o...

Страница 71: ...ockey wheel mounting plate and the overrun braking mechanism coincide 3 Push through the securing screws and push on the U washers 4 Secure the bolts with self locking nuts 6 4 Adjusting the chassis M...

Страница 72: ...ually tighten the locking lever Use a hammer to hit the locking lever to further tighten the lower serrated joint until the bore and the groove for the splint pin are aligned 4 Insert the splint pin 5...

Страница 73: ...coupling Fig 26 Changing the towing eye height adjustable tow bar 1 Self locking hexagon nut 2 Hexagon bolt 3 Draw bar 4 Bellows 5 Ball coupling 6 Towing eye Remove the ball coupling Removing the tow...

Страница 74: ...aw the bellows 4 over the fixings 6 4 2 2 Option rc ro rs rd ro rs Changing the towing eye ball hitch on a fixed height tow bar The shock absorber is secured in the rear fixing screw The shock absorbe...

Страница 75: ...towing eye 10 from the tow bar tube 6 6 Push the new ball coupling 9 or towing eye 10 onto the tow bar 6 until the fixating holes match 7 Use the screw 4 at the rear fixating hole of the towing eye b...

Страница 76: ...lectric shock Switch off and lock out the power supply disconnecting device and check that no voltage is present 5 Connect the machine to the power supply Further information See chapter 2 7 3 for pow...

Страница 77: ...onditions 2 Use suitable screws to fasten the machine with the bolt down machine feet to the loading plat form 6 Installation 6 6 Installing a machine with stationary frame superstructure on a truck p...

Страница 78: ...in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 7 2 Before initial start up or recommissioning Incorrect or improper commissioning can cause injury to persons and dam...

Страница 79: ...Tab 51 Measures for recommissioning the compressor after a long period of storage 7 3 Checking installation and operating conditions Check and confirm all the items in the checklist before starting t...

Страница 80: ...ted with the batteries of another vehi cle or engine driven machine Material Jumper cables Precondition The machine is disconnected from the towing vehicle and safely parked Fire and explosion hazard...

Страница 81: ...erminal clamps Observe the instructions provided with the battery jumper cables Keep jumper cables away from rotating parts Avoid short circuits due to incorrect poling and or bridging with tools Do n...

Страница 82: ...tely 10 15 minutes This is important in particular for fully discharged batteries They will pick up little current only in the beginning and have a high internal resistance Any voltage peaks occurring...

Страница 83: ...ground Have the coolant pre heating and associated wiring checked according to the maintenance schedule 2 Connect the coolant pre heater to the user s power socket with the power cable supplied 7 5 Tr...

Страница 84: ...ue 26 6 0 5 Tab 53 Standard battery charger readings 1 Cutting the supply voltage of the battery charger Starter batteries discharge through a connected battery charger This can result in a total dis...

Страница 85: ...lt in electric shocks burns or death Work on electrical equipment may only be carried out by authorized electricians Safe working with compressed air tools and hoses Open pressurized compressed air ho...

Страница 86: ...oidance are found in chapter 3 5 8 2 Starting and stopping Precondition No personnel are working on the machine Service doors and panels are locked Fig 32 Starting instruments 1 Instrument panel cover...

Страница 87: ...f instructions containing symbolic information on starting and stopping are attached at the in side of the instrument panel cover Fig 34 Brief instructions on starting and stopping 1 Starting sequence...

Страница 88: ...he QUICK STOP button 3 Unlatch the QUICK STOP button The QUICK STOP button still does not function after defrosting Have the QUICK STOP button replaced Fig 35 Battery isolating switch 1 Battery isolat...

Страница 89: ...engine again preheats Switching the machine to IDLE operation Precondition Specified value for the engine coolant temperature ECT is attained Press LOAD IDLE key The machine switches to LOAD mode and...

Страница 90: ...enabled Select the access type Quick access from the main menu Fig 36 Setting the quick access for the compressed air discharge pressure 1 Setting the compressed air discharge pressure symbols 2 Sett...

Страница 91: ...gs menu symbol receives a black background or 1 Press Up or Down until all lines of the Settings menu no longer have a frame 2 Press Enter for just a moment Jump back to the menu bar the Settings menu...

Страница 92: ...start When the OST is fully vented after shut down the re start inhibitor is activated and is in dicated by the timer counting down from 20 seconds Shutting down the controller 1 Memory fault Damage...

Страница 93: ...e machine can now be started again 8 3 Confirming alarm and warning messages The information evaluated in the controller is stored in the event memory The warning and alarm messages are shown on the d...

Страница 94: ...messages is still displayed in the status bar of the event memory Upon rectification of the fault the message must be acknowledged by restarting the controller Precondition Machine shut down Fault is...

Страница 95: ...he nature of the air consumers and the supply hoses The metering valve controls the flow of oil into the air Clockwise adjustment reduces the oil flow Counter clockwise adjustmen increases the oil flo...

Страница 96: ...e engine air intake valve 1 Handle 2 Pull wire Closing the engine air intake valve manually Pull the handle out as far as it will go and hold until the engine comes to a complete stop Shutting down th...

Страница 97: ...e cleaner Circular section jets approximately 2 3 ft Fan jets approximately 1 ft Dirt blasters approximately 1 ft Keep the water jet in permanent motion during the cleaning process You prevent thus da...

Страница 98: ...machine are dependent on the controller factory settings and individu al equipment with which the machine is provided 9 2 1 Alarm messages on the controller machine off Fault with automatic deactivati...

Страница 99: ...U other faults Have checked X X 1151 Fault ECU SCS com munication ECU end Have checked X X 1160 Fault rail pressure sen sor Have checked X X 1161 Fault speed sensor Have checked X X 1162 Fault drive e...

Страница 100: ...apter Where can I get help SW KS 1300 Fault PLC memory er ror Have checked X 1302 Fault PLC HMI commu nication Have checked X 1303 Fault PLC temperature high Check operating condi tions Allow the mach...

Страница 101: ...m messages and measures 9 2 2 Warning message on the controller The machine will not be shut down In the case of an overheating warning the machine switches automatically to IDLE to cool down You must...

Страница 102: ...ion treat ment regeneration nec essary Initiate parked regenera tion UM SCS SW specialized workshop KS KAESER SERVICE DPF Diesel particulate filter ECU Electronic Control Unit UM SCS Separate user man...

Страница 103: ...ESER SERVICE PLC Programmable logic controller HMI Human machine interface Tab 60 General warning messages and measures 9 3 Evaluating engine faults and alarms Further information The engine service m...

Страница 104: ...e chapter 10 4 4 Have the engine repaired or ex changed X SW specialised workshop KS KAESER SERVICE Tab 61 Fault engine refuses to start or comes to a stop 9 3 1 Engine does not reach full speed Possi...

Страница 105: ...ctive Have repaired or replaced if necessary X Inlet valve not opening or only opening partially Repair or have replaced if nec essary X Pressure gauge indicating false pressure Have repaired or repla...

Страница 106: ...mostatic valve not workingl Have repaired or replaced if necessary X Working pressure too high pro portional controller maladjus ted Reset to the permissible value or have replaced X Oil separator car...

Страница 107: ...ssible cause Remedy Where can I get help SW KS Defective non return function of the inlet valve Repair or have replaced if nec essary X SW specialised workshop KS KAESER SERVICE Tab 68 Alarm Oil flows...

Страница 108: ...erviced Tab 70 Advise others that the machine is being serviced Before switching on make sure that nobody is working on the machine all protective guards and cover panels are attached all doors canopy...

Страница 109: ...ermine any maintenance tasks due using the table below and perform the maintenance ac cording to the maintenance schedule shown in chapter 10 3 3 1 Code Meaning Remedy See chapter Message code range 2...

Страница 110: ...mponents with average operating conditions In adverse conditions e g oil and filter changes perform maintenance work at shorter intervals Adverse conditions are e g poor fuel quality high low temperat...

Страница 111: ...0 A250 see chapter Note Chassis Re tighten the wheel nuts bolts X X Re tighten the screws of the towing mechanism X X Have brake system inspected and adjusted if necessary X 10 8 3 KS FW K50 after app...

Страница 112: ...filter X 10 4 2 Replace the engine oil X 10 4 6 Replace the engine oil filter X 10 4 7 KS SW Check adjust belt tension X 10 4 8 KS SW Replace the engine air filter X 10 4 2 Have intercooler maintaine...

Страница 113: ...ssion after treatment Check the exhaust treatment and the components of the emission after treatment system for leaks X Compressor Check inlet air filter mainte nance indicator X 10 5 7 Check the cool...

Страница 114: ...all electrical connec tions are tight X KS call KAESER SERVICE SW contact specialised workshop Tab 75 Regular machine maintenance tasks 10 3 3 2 Maintenance schedule for options Carry out maintenance...

Страница 115: ...ut off valve Clean check the engine air in take shut off valve X 10 9 5 Option oe sealed floor pan Check the machine interior for liquid accumulations and drain if required X 10 9 7 EL qualified elect...

Страница 116: ...formation and cracks X Brake system Brake maintenance X 10 8 3 KS FW Check wear on the brake lin ings X 10 8 3 2 Have the wheel brakes adjus ted X KS FW Have the parking brake checked X KS FW Jockey...

Страница 117: ...oid eye and skin contact with coolant If the eyes are affected rinse immediately with running water Wear protective glasses and gloves Insufficient coolant can damage the engine Insufficient coolant w...

Страница 118: ...ters Visual check Antifreeze concentration measurement Unscrew and remove the expansion tank filler cap 5 Visual check The coolant should be checked for its colour and any particles or sediments float...

Страница 119: ...throughout the year The maximum permissible coolant life is 2 years Follow coolant recommendations in chapter 2 6 4 Preparing coolant Precondition Coolant must meet the specification of ASTM D4985 Th...

Страница 120: ...inspect for leaks 11 Close the door 10 4 1 5 Draining the coolant Precondition The machine has cooled down The battery isolating switch is turned off The drain points for compressor cooling oil and en...

Страница 121: ...se a cooler cleaning agent to descale the water cooler 10 4 2 Engine air filter maintenance Clean the filter according to the maintenance schedule or if the maintenance indicator shows this to be nece...

Страница 122: ...ation level of the air filter Air filter maintenance is necessary when the yellow piston inside the maintenance indicator rea ches the red zone Check the air filter maintenance indicator If the yellow...

Страница 123: ...d contaminated materials according to environmental regulations 10 4 3 Fuel system maintenance Make sure no dirt enters the fuel system during maintenance Clean components and their sur roundings befo...

Страница 124: ...e engine refuses to start despite a full tank bleed the fuel system To prevent the generation of a fault message never attempt to start the machine during bleeding process Fig 45 Bleeding the fuel sys...

Страница 125: ...The fuel pre filter is equipped with an integrated water trap Contaminants in the water are trapped in the water receptacle of the filter cartridge The water trap is connected by a sensor to the contr...

Страница 126: ...er in the bottom of the filter cartridge and drain water and contamina tion 4 Disconnect the water level sensor cable from the electrical outlet 5 Close the door Maintenance must be acknowledged after...

Страница 127: ...nd clean with lint free cloth 7 Check the seal of the draining stopper Gasket damaged replace gasket 8 Screw the draining stopper to a new filter cartridge 14 5 3 lbf in 9 Clean the sealing faces of t...

Страница 128: ...the sealing faces of the new micro filter cartridges with some fuel Manually screw the filter cartridge to the filter head clockwise until seal is tight Continue to manually turn until the filter car...

Страница 129: ...er neck cover engine oil 2 Oil dipstick A Mark for maximum oil level B Mark for minimum oil level 1 Open the right hand access door 2 Withdraw the dipstick wipe with a lint free cloth and replace full...

Страница 130: ...w oil level Replenish engine oil 4 Replace the plug in the filler port 5 Open the left hand door 6 Switch on the battery isolating switch 7 Close the doors Starting the machine and performing a test r...

Страница 131: ...points for compressor cooling oil and engine coolant are led to a central point outside The engine oil is drained via a pipe which is screwed into the drain opening of the engine block and closed wit...

Страница 132: ...is switched off The machine is fully vented the pressure gauge reads 0 psig Engine cooled down All compressed air consumers are disconnected and the air outlet valves are open The battery isolating s...

Страница 133: ...ay tear A torn engine belt no longer drives the coolant pump and the al ternator or the fan The engine may overheat and be damaged Material Wrench Pliers Spare part Precondition The machine is switche...

Страница 134: ...damaged or worn Replace the drive belt immediately Check the belt seating Fig 54 Checking the drive belt seating 1 Belt pulley 2 Drive belt 3 Pulley guidance groove Check the drive belt seating Belt...

Страница 135: ...nsion I Drive belt I Testing position A pressure load approximately 10 lb Play approximately 10 12 in II Drive belt I Testing position B pressure load approximately 10 lb Play approximately 6 8 in 1 C...

Страница 136: ...g screw and clamping screw 2 Use a suitable tool to pull the tensioning frame at its eye outward until the belt is tensioned 3 Re tighten the securing screw and clamping screw 4 Check the belt tension...

Страница 137: ...ternator drive belt 1 Loosen the securing screws of the alternator 2 Move the alternator inward until the drive belt is slack and can be removed from the pulleys 3 Remove the belt 4 Check the pulleys...

Страница 138: ...dividual safety signs have the following meaning 1 Fire sparks open flame and smoking are forbidden 2 Eye and face protection must be worn because of the danger of acid burns 3 Keep children well away...

Страница 139: ...The acid quantity is generally sufficient for the life of the battery Nevertheless the fluid level should be checked annually The level should be up to the mark 0 4 inches above the plates Replace th...

Страница 140: ...The batteries serve as a buffer and must not be disconnected while the engine is running Perform work at batteries only when the machine is switched off 3 Open the left hand door 4 Disconnect the nega...

Страница 141: ...y tighten the fastening Tightening the fastening of the fuel tank The lashing strips are tensioned via the integrated ratchet The lashing strips must fit closely around the fuel tank The tensioning fo...

Страница 142: ...The machine is standing level The machine is fully vented the pressure gauge reads 0 psig The machine has cooled down All compressed air consumers are disconnected and the air outlet valves are open T...

Страница 143: ...oil level too low Replenish the cooling oil 8 Visually inspect for leaks 9 Close the door 10 5 3 Changing the cooling oil Drain the oil completely from the following components Oil separator tank Oil...

Страница 144: ...ank 2 Oil filler plug 3 Oil cooler 4 5 Shut off valve ball valve I open 0 closed 6 Oil separator tank drain 7 Oil cooler drain 8 Screw plug 9 Screw fitting cooling oil drain Remove the plug 2 from the...

Страница 145: ...aminated working materials according to environmental pro tection regulations Further information See chapter 10 5 2 for cooling oil filling 10 5 4 Replacing the compressor oil filter Material Spare p...

Страница 146: ...h 9 Close the door Dispose of old cooling oil and any materials or parts contaminated with oil according to envi ronment protection regulations Starting the machine and performing a test run 1 Start t...

Страница 147: ...tank dirt trap maintenance 1 Oil separator tank cover 2 Control valve 3 Union nut 4 Oil return line A Detail Dirt trap oil return line 5 Strainer 6 Sealing ring 7 Screw in connector 8 Nozzle B Detail...

Страница 148: ...e battery terminal 2 Close the access door Dispose of old parts and contaminated materials according to environmental regulations Starting the machine and performing a test run 1 Switch the machine on...

Страница 149: ...g 7 Cover 8 Fastening screw 9 Control valve 10 Solenoid valve plug 11 Gasket 12 Metal clip 13 Oil separator cartridge 14 Solenoid valve plug Open the right hand access door Changing the oil separator...

Страница 150: ...the control valve dirt trap must be carried out whenever the oil separator car tridge is changed Further information Information on control valve dirt trap maintenance is given in chapter 10 5 5 Makin...

Страница 151: ...fully vented the pressure gauge reads 0 psig The machine has cooled down All compressed air consumers are disconnected and the air outlet valves are open Damaged air filter element Machine damage due...

Страница 152: ...e element from inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip of the blast pipe must not touch the element Clean sealing...

Страница 153: ...ible pipe joint under tension Precondition The components to be connected must be flush aligned The pipe must be deburred and the sealing face clean and undamaged Point shaped small con cavities can b...

Страница 154: ...wn The machine is fully vented the pressure gauge reads 0 psig All compressed air consumers are disconnected and the air outlet valves are open The battery isolating switch is turned off Damage to the...

Страница 155: ...4 Replace the sound damping louver 5 Remove the protective coverings from the air filters 6 Turn on the battery isolating switch 7 Close the doors 8 Start the machine and run up to operating temperatu...

Страница 156: ...bber sealing strips between the body panels and the access doors serve both as a sound proofing measure and to prevent ingress of rain water Care of the rubber sealing strips is especially necessary i...

Страница 157: ...hy regulations at least 63 mil in most countries Profile depth too low change tires 4 Check the tire pressures Result tire pressure too low pump tires Further information See chapter 2 4 3 for wheel f...

Страница 158: ...wbar height adjustment function The locking teeth on the towbar height adjustment joint are corroded and jammed and the towbar height cannot be adjusted If necessary free the teeth by jerking the towb...

Страница 159: ...icating points of the height adjustable tow mechanism Option rb rm rs see illustra tion 68 Lubricating points of a tow mechanism non adjustable in height Option rc ro rs see illustration 69 Checking t...

Страница 160: ...ial Screwdriver Wrench Inspection lamp or torch Cleaning cloths Lithium enriched multi purpose grease Precondition The machine is switched off 1 Jack up the machine and lower it onto supports 2 Releas...

Страница 161: ...the brake Turn against the direction of the arrow Loosen the brake Fig 73 Brake system adjustment 1 Brake rod 2 Equaliser 3 Brake support 4 Screwdriver as adjusting tool 5 Adjusting wheel 1 Remove the...

Страница 162: ...Hexagonal nut 7 Hexagonal nut 8 Axle abutment 9 Axle cross section 1 To free the brake rod remove the hexagon nut 2 at the equaliser 6 and loosen the sleeve 5 2 Clean and grease the brake rod threads...

Страница 163: ...tems Perform maintenance tasks according to the schedule in chapter 10 3 3 2 10 9 1 Option ea ec Tool lubricator maintenance Material Tool oil special lubricant for road breakers Funnel Cleaning cloth...

Страница 164: ...ick with a lint free cloth or rag and screw the plug fully in again 3 Unscrew and withdraw the plug once more and read off the oil level on the dipstick Oil level at the upper third of the dip stick O...

Страница 165: ...fully vented the pressure gauge reads 0 psig All compressed air consumers are disconnected and the air outlet valves are open The negative cable to the battery is disconnected Fig 76 Cleaning the dirt...

Страница 166: ...e machine has automatically vented Pressure gauge reads 0 psig 4 Open the outlet valves 5 Open the left hand door 6 Check the cyclone separator housing and hose line for leaks 7 Close the access door...

Страница 167: ...r b Microfilter 2 Condensate drain hose fitting 3 Shut off valves ball valve for condensate drain 0 Closed I Open 4 Filter head 5 Filter element 6 Casing gasket 7 Filter housing Open the left hand doo...

Страница 168: ...permitted Handle new filter elements only with clean fabric gloves Do not touch the new filter elements with bare fingers Contamination risk Material Spare parts Filter wrench Wrench Cleaning cloths C...

Страница 169: ...condensate drain shut off valves 3 Tighten the filter combination fittings 4 Turn on the battery isolating switch 5 Close the door Dispose of old parts and contaminated materials according to environ...

Страница 170: ...filter maintenance 1 Fresh air filter 2 Upper housing 3 Upper element adsorption element 4 Body 5 Lower filter element high capacity ele ment 6 Lower housing 7 Drain valve condensate drain for manual...

Страница 171: ...lements oil level indicator 10 9 4 3 Changing consumable parts The fresh air filter contains two different elements which must be changed as a pair Note location Using the fresh air filter without ins...

Страница 172: ...g in operation 1 Close the drain valve 2 Turn on the battery isolating switch 3 Close the doors Dispose of old parts and contaminated materials according to environmental regulations Further informati...

Страница 173: ...ne The machine does not shut down Destruction of the engine and explosion and or fire are possible Do not move the valve adjusting screw Have the valve set by a specialist workshop or KAESER SERVICE F...

Страница 174: ...ogged Blow out with compressed air If necessary clean the valve with cleaning fluid or spirit and allow to dry If dirt cannot be removed Contact specialist workshop or KAESER SERVICE Checking the engi...

Страница 175: ...e Soot receptacle Cleaning cloth Protective gloves Eye protection Precondition The machine is shut down The machine is standing level The machine is fully vented the pressure gauge reads 0 psig Machin...

Страница 176: ...he receptacle 5 Shut down the engine 6 Remove the hose and replace the plug It is recommended to blow out the spark arrestor with compressed air once a year Dispose of soot according to environmental...

Страница 177: ...chine s body can also cause corrosion or electrical faults Liquid accumulations must be removed as quickly as possible to avoid any faults of the machine For draining the liquid maintenance openings h...

Страница 178: ...ungs The machine body is sealed 5 Using the cleaning cloth remove any dirt within the machine 6 Close the doors Dispose of collected liquid and contaminated working materials according to environmenta...

Страница 179: ...maintenance and service work carried out in this list Date Maintenance task carried out Operating hours Signature Tab 81 Maintenance log 10 Maintenance 10 10 Documenting maintenance and service work...

Страница 180: ...e There is risk of personal injury or damage to the machine resulting from the use of unsuita ble spare parts or operating fluids materials Use only original parts and operating fluids materials Do no...

Страница 181: ...sured by preventive maintenance Energy savings achieved by avoidance of pressure losses The security of genuine KAESER spare parts Increased legal certainty as all regulations are kept to Why not sign...

Страница 182: ...e Inspections preventive maintenance or repair tasks not described in this manual must not be carried out by unqualified personnel Have further tasks not described in this service manual carried out b...

Страница 183: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 171...

Страница 184: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 172 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 185: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 173...

Страница 186: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 174 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 187: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 175...

Страница 188: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 176 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 189: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 177...

Страница 190: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 178 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 191: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 179...

Страница 192: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 180 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 193: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 181...

Страница 194: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 182 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

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Страница 196: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 184 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 197: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 185...

Страница 198: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 186 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 199: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 187...

Страница 200: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 188 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

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Страница 202: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 190 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 203: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 191...

Страница 204: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 192 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 205: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 193...

Страница 206: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 194 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 207: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 195...

Страница 208: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 196 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 209: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 197...

Страница 210: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 198 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 211: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 199...

Страница 212: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 200 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 213: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 201...

Страница 214: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 202 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 215: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 203...

Страница 216: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 204 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 217: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 205...

Страница 218: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 206 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 219: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 207...

Страница 220: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 208 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 221: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 209...

Страница 222: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 210 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 223: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 211...

Страница 224: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 212 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 225: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 213...

Страница 226: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 214 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

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Страница 228: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 216 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 229: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 217...

Страница 230: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 218 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

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Страница 232: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 220 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 233: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 221...

Страница 234: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair 222 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 235: ...11 Spares Operating Materials Service 11 5 Replacement parts for service and repair No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 223...

Страница 236: ...following openings with plastic foil and moisture resistant adhesive tape Engine air inlet Compressor air inlet Exhaust silencer 3 Attach the following notice on the instrument panel showing the deco...

Страница 237: ...nutes to coat all parts with a protec tive oil film Disconnect the battery the negative terminal first and then the plus terminal and store in a frost free room Check the battery fluid level 10 7 Chec...

Страница 238: ...r secured 12 2 1 Safety Allow transportation only by personnel trained in safely dealing with motor vehicles and the transporting of goods 1 There is danger of being run over or crushed by an overturn...

Страница 239: ...els brakes lights and signalling equipment If defects are found Correct any defects before towing Additional precautions for conditions of snow and ice Considerable snow or ice may build up on the mac...

Страница 240: ...Coupling a machine with towing eye 1 Open the towing coupling of the towing vehicle 2 Slowly and carefully approach the machine with the towing vehicle until the trailer coupling au dibly latches 3 D...

Страница 241: ...itch The weight on the coupling will cause it to audibly close The coupling locks automatically Closing and locking is automatic 5 Push the handle down to be certain of locking The coupling is fully l...

Страница 242: ...owing Coupling in new condition Towing vehicle ball hitch wear within acceptable limits No action necessary Red zone showing Ball hitch wear at acceptable limit ball coupling unworn Ball hitch in new...

Страница 243: ...vehi cle and cause an accident Check correct coupling Check correct location of the security pin 5 Place the open coupling over the towing vehicle ball hitch The weight on the coupling will cause it t...

Страница 244: ...a Pull the brake lever a little further on and press the release button Hold the release button in and push the lever down past the dead point zone 7 Remove the chocks Preparing the machine for transp...

Страница 245: ...ting and indicator systems and carry out a function check 6 Remove the chocks and secure them in the transport securing device Replacement chocks can be purchased from KAESER representatives A list is...

Страница 246: ...of the cable round the towing vehicle hitch and secure with the spring clip Attach safety chains Always use safety chains Chains hold the towed machine if connections fails Fig 92 Attach safety chains...

Страница 247: ...ead pushes against the cam of the retaining pin see Ill 94 figure b The retaining pin 3 unlocks the wheel suspension 4 which will abruptly fold see Ill 94 figure c and drop the towing mech anism to th...

Страница 248: ...provided upward past the dead point zone see Ill 95 figure a The gas spring holds the brake under tension 4 Remove the cap nut if fitted 5 Lower the jockey wheel until the towing mechanism is stress...

Страница 249: ...the brake is spring loaded Hand brake lever is not vertical the machine is not secured against rolling 4 Detach the breakaway cable 5 Lower the jockey wheel until the towing mechanism is stress free...

Страница 250: ...can be opened Perform the following tasks prior to moving the machine by crane A lifting eye is provided for transporting with a crane The lifting eye is located beneath a lift up cov er in the centre...

Страница 251: ...fork truck to the side of the machine with the forks lined up with the lifting lugs 3 Drive the forks fully through the lifting lugs as far as possible The forks are fully under the machine 4 Lift th...

Страница 252: ...ent and safety regulations when transporting 3 The loads must be secured against rolling tipping slipping and falling Contact KAESER Service with any questions regarding transporting or load securing...

Страница 253: ...a dry place free from frost if possible 12 4 Disposal When disposing of a machine drain out all liquids and remove old filters Precondition The machine is decommissioned 1 Completely drain the fuel f...

Страница 254: ...umber 2 VIN stamped in the bodywork Vehicle identity number 3 Options label 4 Engine nameplate with engine serial num ber 13 2 Pipeline and instrument flow diagram P I diagram 13 Annex 13 1 Marking 24...

Страница 255: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 243...

Страница 256: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 244 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 257: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 245...

Страница 258: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 246 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 259: ...wing chassis Option rb Chassis EU type Option rk Chassis with low axle load Option rm Chassis with height adjustment Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings No 901765 0...

Страница 260: ...other than the agreed upon purpose Neither originals nor reproductions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD rk...

Страница 261: ...g chassis options Option rc Chassis GB version Option ro Chassis with fixed height towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings No 901765 05 USE Operator Manual Screw...

Страница 262: ...is not allowed for any other than the agreed upon purpose Neither originals nor reproductions may be given to or made available to third parties Subject to development related changes Drawing may be a...

Страница 263: ...g chassis options Option rd Chassis USA version Option ro Chassis with fixed height towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings No 901765 05 USE Operator Manual Scre...

Страница 264: ...is not allowed for any other than the agreed upon purpose Neither originals nor reproductions may be given to or made available to third parties Subject to development related changes Drawing may be a...

Страница 265: ...ion rb Chassis EU version Option rl Chassis with higher axle load Option rm Chassis with height adjustable towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings No 901765 05 U...

Страница 266: ...r than the agreed upon purpose Neither originals nor reproductions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD rm With...

Страница 267: ...3 3 5 Option rw Dimensional drawing stationary version Option rw Skid frame on runners 13 Annex 13 3 Dimensional drawings No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 255...

Страница 268: ...e agreed upon purpose Neither originals nor reproductions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD on skids station...

Страница 269: ...13 3 6 Option rx Dimensional drawing stationary version Option rx On frame 13 Annex 13 3 Dimensional drawings No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 257...

Страница 270: ...ginals nor reproductions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD on frame stationary rx 94 62 11 16 54 5 16 18 15...

Страница 271: ...13 4 Wiring diagrams 13 4 1 Electrical Diagram 13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 259...

Страница 272: ...13 Annex 13 4 Wiring diagrams 260 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 273: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 261...

Страница 274: ...13 Annex 13 4 Wiring diagrams 262 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 275: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 263...

Страница 276: ...13 Annex 13 4 Wiring diagrams 264 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 277: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 265...

Страница 278: ...13 Annex 13 4 Wiring diagrams 266 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 279: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 267...

Страница 280: ...13 Annex 13 4 Wiring diagrams 268 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 281: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 269...

Страница 282: ...13 Annex 13 4 Wiring diagrams 270 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 283: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 271...

Страница 284: ...13 Annex 13 4 Wiring diagrams 272 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 285: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 273...

Страница 286: ...13 Annex 13 4 Wiring diagrams 274 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 287: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 275...

Страница 288: ...13 Annex 13 4 Wiring diagrams 276 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 289: ...13 4 2 Option tc Lighting and signaling system connection 13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 277...

Страница 290: ...13 Annex 13 4 Wiring diagrams 278 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 291: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 279...

Страница 292: ...13 Annex 13 4 Wiring diagrams 280 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 293: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 281...

Страница 294: ...13 Annex 13 4 Wiring diagrams 282 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 295: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 283...

Страница 296: ...13 Annex 13 4 Wiring diagrams 284 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 297: ...13 4 3 Option te Lighting and signaling system connection 13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 285...

Страница 298: ...13 Annex 13 4 Wiring diagrams 286 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 299: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 287...

Страница 300: ...13 Annex 13 4 Wiring diagrams 288 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 301: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 289...

Страница 302: ...13 4 4 Option od Battery charger electrical diagram 13 Annex 13 4 Wiring diagrams 290 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 303: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 291...

Страница 304: ...13 Annex 13 4 Wiring diagrams 292 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 305: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 293...

Страница 306: ...13 Annex 13 4 Wiring diagrams 294 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 307: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 295...

Страница 308: ...13 Annex 13 4 Wiring diagrams 296 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 309: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 297...

Страница 310: ...13 Annex 13 4 Wiring diagrams 298 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 311: ...13 Annex 13 4 Wiring diagrams No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 299...

Страница 312: ...13 5 Fuel circulation diagram 13 Annex 13 5 Fuel circulation diagram 300 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 313: ...13 Annex 13 5 Fuel circulation diagram No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 301...

Страница 314: ...13 Annex 13 5 Fuel circulation diagram 302 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 315: ...13 6 Assembly diagrams chassis 13 6 1 Assembly diagrams chassis EU version 13 Annex 13 6 Assembly diagrams chassis No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 303...

Страница 316: ...13 Annex 13 6 Assembly diagrams chassis 304 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 317: ...13 6 2 Assembly diagrams chassis GB US version 13 Annex 13 6 Assembly diagrams chassis No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 305...

Страница 318: ...13 Annex 13 6 Assembly diagrams chassis 306 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 319: ...Verschraubung K26 Bowdenzug Gest nge 13 Annex 13 6 Assembly diagrams chassis No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SMART 307...

Страница 320: ...13 6 3 Assembly diagram brake rod 13 Annex 13 6 Assembly diagrams chassis 308 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 321: ...5Nm 4 Srew the long nut M10 4 and fix it until no tolerance is available Counter with hex nut M10 6 torque to 20 25Nm 5 Gest ngehalter 9 wahlweise 5 Brake rod rear 9 optional 694917 Mittwoch 15 Oktobe...

Страница 322: ...ng instructions for compressed air filter combination filter 13 Annex 13 7 Operating instructions for compressed air filter combination filter 310 Operator Manual Screw Compressor M114 SIGMA CONTROL S...

Страница 323: ...NO DA EL ES PT IT PL SK CS ET HU LV LT RU SL TR MT EN Original Language RO FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter No 901765 05...

Страница 324: ...FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 312 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 325: ...rectamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il prodotto Wskazuje dzia ania i procedury kt re w razie nie...

Страница 326: ...lem Augstas produktivit tes filtra elements Labai efektyvus filtravimo elementas Visoko u inkovit filtrirni element Y ksek etkinlikli filtre esi Element tal filtru b effi jenza kbira Element filtrant...

Страница 327: ...g Produkten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh l...

Страница 328: ...en Br din jums Iek rtas uzst d anu un apkopi dr kst veikt tikai kompetents un pilnvarots person ls stingri iev rojot lieto anas instrukciju un citus saist tus standartus un likumdo an noteikt s pras b...

Страница 329: ...tme Kif Tixg el u Kif T addem Pornire i func ionare 4 Accessories Toebehoren Zubeh r Accessoires Lis varusteet Tillbeh r Tilbeh r Tilbeh r E Accesorios Acess rios Accessori Wyposa enie Pr slu enstvo P...

Страница 330: ...di esercizio massima Temperatura di esercizio minima Model Wielko otworu BSPT NPT Pr dko przep ywu Wymiary Ci ar Parametry pracy Klasa filtra Typy filtr w Maks ci nienie robocze Maks temperatura pracy...

Страница 331: ...232 80 C 176 F 1 5 C 35 F AO 005 M 055 M 20 290 100 C 212 F 1 5 C 35 F AA 005 F 055 F 16 232 80 C 176 F 1 5 C 35 F AA 005 M 055 M 20 290 100 C 212 F 1 5 C 35 F AR 005 M 055 M 20 290 100 C 212 F 1 5 C...

Страница 332: ...432 5 17 382 5 15 1 100 3 94 5 1 11 2 035G 11 2 170 6 7 432 5 17 382 5 15 1 100 3 94 5 1 11 2 040G 11 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7 12 5 040H 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7 1...

Страница 333: ...F 1 2 M 005 FX 055 FX 005 MF 055 MF 21 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter No 901765 05 USE Operator Manual Screw Compressor...

Страница 334: ...gre slutningsplattan kan rubbas n r filtret inte r trycksatt EL ES PT IT NO DA Den nedre trykkplaten kan bevege seg n r filteret ikke er trykksatt Den nedre lukkeplade kan bev ge sig n r filtret ikke...

Страница 335: ...ksne var kust ties ja filtrs nav zem spiediena Jeigu filtre n ra sl gio apatin u daromoji plok t gali jud ti SL TR MT Spodnja plo a za zapiranje se lahko premika ko filter ni pod pritiskom Filtreye b...

Страница 336: ...pape d admission pour mettre progressivement l unit sous pression 2 Ouvrez lentement la soupape de refoulement pour faire remonter la pression des conduits en aval vitez d ouvrir la soupape d admissio...

Страница 337: ...r nicy ci nie w urz dzeniu i do jego uszkodzenia SK 1 Pre postupn natlakovanie jednotky pomaly otvorte pr vodn ventil 2 Pre op tovn natlakovanie potrubia v smere toku pomaly otvorte v vodn ventil Neot...

Страница 338: ...povzro i kodo TR 1 Giri valfini yava a a p niteye yava yava bas n uygulay n 2 Mensap taraf ndaki borulara yeniden bas n uygulamak i in k valfini yava a a n Giri ve k valflerini h zla a may n ve niteyi...

Страница 339: ...riedai Dodatna oprema Aksesuarlar A essorji Accesorii FXKE 005 010 FXKE1 015 020 FXKE2 025 030 FXKE3 035 045 FXKE4 050 055 FXKE5 005 010 MBKE1 015 020 MBKE2 025 030 MBKE3 035 045 MBKE4 050 055 MBKE5 M...

Страница 340: ...ACS040G 040ACS ACS040H 040ACS ACS045H 045ACS ACS050I 050ACS ACS050J 050ACS ACS055I 055ACS ACS055J 055ACS AR005A 005AR AR005B 005AR AR005C 005AR AR010A 010AR AR010B 010AR AR010C 010AR AR015B 015AR AR01...

Страница 341: ...ehnisk apkope Technin prie i ra Vzdr evanja Bak m Manutenzjoni ntre inere EMAK1 005 010 EMAK2 015 020 EMAK3 025 030 EMAK4 035 045 EMAK5 050 055 EMAK AO AA AR AAR 20 68 30 86 40 104 50 122 C F hr 650 6...

Страница 342: ...bar 0 psi 1 2 0 bar 0 psi 1 2 7 8 0 bar 0 psi FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 330 Operator Manual Screw Compressor M114...

Страница 343: ...corri pondenza del me e e anno del pro imo intervento di a i tenza Nale y ustawi strza k na miesi c i rok daty nast pnego serwisu pku nasmerujte na mesiac a rok nasleduj cej opravy Um st te ipku na m...

Страница 344: ...CS AR AAR 005 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter 332 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765...

Страница 345: ...CS AR AAR 005 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 7 Operating instructions for compressed air filter combination filter No 901765 05 USE Operator Manual Screw Compressor M114 SIGMA CONTROL SM...

Страница 346: ...er Erkl rung 0002 8807 D claration de conformit FR Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne Wear NE11 0PZ UK OIL X Evolution AO AA ACS AR AAR 005 010 015 020 025 030 AO...

Страница 347: ...e conform dad con ASMEVIII Div 1 2004 Ruta de evaluaci n de la normativa PED Art culo 3 3 AO AA ACS AAR 005 010 015 020 025 030 M dulo A AO AA ACS AAR 035 040 045 M dulo B AO AA ACS AR AAR 050 055 Org...

Страница 348: ...aratsioon ET Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne Wear NE11 0PZ UK OIL X Evolution AO AA ACS AR AAR 005 010 015 020 025 030 AO AA ACS AR AAR 035 040 045 AO AA ACS A...

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Страница 350: ...ting instructions for compressed air filter fresh air filter 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 338 Operator Manual Screw Compressor M114 SIGMA CONTROL SMA...

Страница 351: ...EMO O DOS CHEIROS IT FILTRI PER L ELIMINAZIONE DEGLI ODORI E DEI VAPORI D OLIO PL FILTRY DO USUWANIA OPAR W I ZAPACHU OLEJU SK FILTRE NA ODSTRA OVANIE OLEJOV CH V PAROV A Z PACHU CS OLEJOV A PROTIPACH...

Страница 352: ...13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 340 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

Страница 353: ...s ac es ou procedimentos que se n o forem executados correctamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il p...

Страница 354: ...Carv o granular Filtro a cartuccia ad adsorbimento granuli di carbone Adsorpcyjny wk ad filtruj cy z w gla ziarnistego Adsorp n filtra n kazeta Granulovan uhl k Adsorp n filtra n prvek granulovan uhl...

Страница 355: ...ukten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh ll denn...

Страница 356: ...el mill valvs li jift u malajr u g andu jkun protett minn possibilit ta fluss b lura jew kundizzjonijiet o ra stressanti Naddaf il pajps kollha li jwasslu g at tag mir ta purifikazzjoni qabel tinstall...

Страница 357: ...2 010 FI 030 FI 010 MI 030 MI 6 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 901765 05 USE Operator Manual Screw Compressor M114 SIGM...

Страница 358: ...ervice Kits Reserve onderdelen servicekits Ersatzteile Service Kits Pi ces de rechange n cessaires d entretien Varaosat Huoltopakkaukset Reservdelar servicesatser Reservedeler service sett Reservedele...

Страница 359: ...ar inte filterelementets livsl ngd Modell AC010 I AC030 I er montert med bulkvolum oljeindikator B de filterelementer og indikator skal skiftes n r indikatoren er bl Merk Dette er en bulkvolum oljeind...

Страница 360: ...6 1 2 1 2 1 0 bar 0 psi 0 bar 0 psi 9 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 348 Operator Manual Screw Compressor M114 SIGMA CONTR...

Страница 361: ...2 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 10 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter No 901765 05 USE Operator Manual Screw...

Страница 362: ...030 13 14 2 1 15 1 2 11 FILTER DH OIL XEVOLUTION 01 13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 350 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901...

Страница 363: ...nten Richtlinien Unterschrift Datum 28 09 05 Nummer der Erkl rung 0001 280905 F rs kran om verensst mmelse SV domnick hunter Dukesway TVTE Gateshead Tyne Wear NE11 0PZ Storbritannien AC010 015 020 025...

Страница 364: ...13 Annex 13 8 Operating instructions for compressed air filter fresh air filter 352 Operator Manual Screw Compressor M114 SIGMA CONTROL SMART No 901765 05 USE...

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