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KTI63230/KTI63250  

7/30/14

OWNER'S MANUAL

SETUP AND OPERATING INSTRUCTIONS

  

 

This is the safety alert symbol used for the SETUP and OPERATING INSTRUCTIONS section of this manual to alert you to

 

 

  potential personal injury hazards. Obey all instructions to avoid possible injury or death.

PLEASE REFER TO THE EXPLODED VIEW DRAWING IN THIS MANUAL IN ORDER TO IDENTIFY PARTS.

1.  Assemble the 3 part handle (#26) together to make one complete handle. One end of the handle has a cut out that will fit over the cross pin in the release valve (#27) in the base of the 

jack (#29A or 29B). This connection enables the user to turn the release valve (#27) in a clockwise direction until tight in preparation for pumping the jack and raising the load. Slowly 
turning the release valve in a counterclockwise direction will lower the load. It is not necessary to open the release valve more than two full rotations.

2.  The opposite end of the handle (#26) must be inserted in the pump receiver linkage (#22) in preparation for pumping the jack.
3.  The ram (#7) is that part of the jack which extends when the jack is pumped. There is a round saddle at the end of the ram (#7) which is the part that makes contact with the 

load to be lifted. 

4.  Sometimes air gets trapped in the hydraulic system during shipment. An air bound hydraulic system feels spongy when pumped and may not allow the jack to pump   

 

full incremental strokes.

 

TO PURGE AIR FROM THE HYDRAULIC SYSTEM

 

a.  Open the release valve (#27) by turning the handle (#26) in a counterclockwise direction two full turns from its closed position.

 

b.  Pump the handle ten full strokes.

 

c.  Close the release valve (#27) by turning the handle (#26) in a clockwise direction until tight.

 

d.  Pump the jack until the ram (#7) is extended to maximum height.

 

e.  Repeat steps "a" through "d" until all the air is purged from the system.

5.  Do not lift more than one wheel of a vehicle at a time. Activate the hazard warning flasher, turn off ignition, move automatic selector to park position or reverse gear if it is a 
 

manual transmission and set parking brake. The wheel diagonally opposite from the wheel being lifted shall be chocked in both directions. Consult the vehicle manufacturer  

 

 

for the tire changing procedure and lift points.

6.  Position the jack at the appropriate lift point. Estimate the required ram travel to raise the load to the desired height.
7.  Pump  the jack up until the saddle at the end of the ram (#7) comes close to the lift point. Make sure the lift point is flat, parallel to the ground and free from grease, any kind of 

lubricant, or debris. Continue pumping the jack to lift the load to the desired height. During lifting, inspect the position of the jack in relation to the ground and the saddle in relation to 
the load to prevent any unstable conditions from developing. If conditions look like they are becoming unstable, slowly lower the load and make appropriate setup corrections after the 
load is fully lowered.

8.  When the load is lifted to its desired height, immediately place jack stands in their designated locations and adjust the stands' support columns up as close to the 
 

designated supports points as possible. Although jack stands are individually rated, they are to be used in a matched pair to support the load. Slowly and carefully open the  

 

 

release valve (#27) of the jack in order to gently lower the load onto the jack stands. Make sure the load is safety supported by the jack stands' saddles and not the locating lugs   

 

of the saddles. Inspect the relationship of the jack stands with the ground and the jack stand columns and saddles with the load to prevent any unstable conditions. If 

 

conditions look unstable, close the jack's release valve (#27) and pump the jack to raise the load off the jack stands. Make the appropriate setup changes and slowly and carefully 

 

lower the load onto the jack stand saddles.

9.  After the work is done, close the release valve (#27) and pump the jack high enough to remove the load from the jack stand saddles. Be sure the load is stable. If it is not, 
 

lower the load back onto the jack stands. Make appropriate setup corrections and repeat the step again. Remove the jack stands from under the load, being very careful not 

 

to move the load.

10.   Open the jack's release valve (#27) very slowly and carefully to lower the load to the ground.

PREVENTATIVE MAINTENANCE

    

This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential personal injury hazards. 

 

 

  Obey all instructions to avoid possible injury or death.

    

IMPORTANT:

 

Any jack found to be defective as a result of worn parts due to lack of lubrication, or air/hydraulic system contaminated  

 

 

 

 

  with water, rust and/or foreign materials from the air supply or other outside source is not eligible for warranty consideration.

1.  Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust, or any other harmful elements. 
 

The jack must be cleaned of water, snow, sand or grit before using.

2.  The jack must be lubricated periodically in order to prevent premature wearing of parts.   
 

Do not lubricate any portion of the lift saddle and make sure the saddle is free from grease, any kind of lubricant, or debris before using the jack.

3.  It should not be necessary to refill or top off the reservoir (#4) with hydraulic fluid unless there is an external leak. An external leak requires immediate repair which must be  
 

performed in a dirt-free environment by qualified hydraulic repair personnel who are familiar with this equipment. Authorized Service Centers are recommended.

 

IMPORTANT: 

In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake fluid, or transmission oil in the jack. Use Hydraulic Jack Oil.

4.  Every jack owner is responsible for keeping the jack label clean and readable. Use a mild soap solution to wash external surfaces of the jack but not any moving hydraulic  
 components.

NOTE:

 Disassembly of this tool by other than an authorized service center 

will void

 

the war ran ty on this tool.

Содержание KTI63230

Страница 1: ...y 30 Ton 50 Ton Power Lift 7 07 7 07 Closed Height 11 2 11 79 Raised Height 18 27 18 86 Base Size 6 81 x 6 3 8 46 x 7 Shipping Weight 32 12 lbs 72 6 lbs 30 TON BOTTLE JACK 50 TON BOTTLE JACK OWNERS MA...

Страница 2: ...purpose for which it was not intended METHODS TO AVOID HAZARDOUS SITUATIONS Read study understand and follow all instructions before operating this device Inspect the jack before each use Do not use j...

Страница 3: ...lowered 8 When the load is lifted to its desired height immediately place jack stands in their designated locations and adjust the stands support columns up as close to the designated supports points...

Страница 4: ...1 Pump Body Seal 1 22 KTP6323022 KTP6325022 Pump Receiver Linkage 1 23 KTP6323023 KTP6325023 Linkage 1 24 KTP6323024 KTP6323024 Cotter Pin 3 25 KTP6323025 KTP6323025 Pin 3 26 KTP6323026 KTP6325026 3 P...

Страница 5: ...ternational Professional Lifting Equipment Authorized Warranty Center Be certain to include your name address and phone number along with proof of purchase information and a brief description of the a...

Страница 6: ...E 50 TONELADAS KTI63230 KTI63250 ESPECIFICACIONES KTI63230 KTI63250 Capacidad 30 Toneladas 50 Toneladas Extensi n Eje Para Soporte 7 07 7 07 Altura Baja 11 2 11 79 M xima Altura 18 27 18 86 Tama o De...

Страница 7: ...LAS SITUACIONES DE RIESGO Lea estudie comprenda y siga todas las instrucciones antes de operar este dispositivo Inspeccione el gato antes de cada uso No use el gato si ste est da ado modificado cambi...

Страница 8: ...e levanta hasta la altura deseada inmediatamente coloque las bases del gato en sus ubicaciones designadas y ajuste las columnas de soporte de las bases lo m s cercano posible a los puntos de soporte d...

Страница 9: ...e Equipo de Levantamiento Profesional Autorizado de K Tool International m s cercano Aseg rese de incluir su nombre direcci n n mero telef nico junto con la informaci n de comprobaci n de compra y una...

Страница 10: ...TI63250 SP CIFICATIONS KTI63230 KTI63250 Capacit 30 Tonnes 50 Tonnes Extension Arbre De Support 7 07 po 7 07 po Hauteur Basse 11 2 po 11 79 po Hauteur Maximum 18 27 po 18 86 po Dimension De La Base 6...

Страница 11: ...ation des fins autres que celles pour lesquelles le dispositif a t con u M THODES POUR VITER LES SITUATIONS DANGEREUSES S assurer de bien comprendre et de suivre les directives avant d utiliser cet ap...

Страница 12: ...onner le levier de vitesse Park dans le cas d une transmission automatique ou en marche arri re s il s agit d une transmission manuelle et actionner le frein de stationnement La roue du v hicule diago...

Страница 13: ...l ment de service reli est d fectueux pendant cette p riode il sera remplac ou r par sans frais selon l option de K Tool International Cette garantie ne s applique pas aux dommages d accident de surc...

Страница 14: ...3023 954 987 6910 GEORGIA INDUSTRIAL CONTROLS 1710 EASTMAN DR TIFTON GA 31793 229 386 2929 BOB S HYDRAULIC REPAIR 8 BROWN FOX DR ROME GA 30165 706 234 4471 TOOL SERVICE CO 178 MARBLE MILL RD MARIETTA...

Страница 15: ...IRE AMERICAN HYDRAULIC CORP 1064 GOFFS FALLS RD MANCHESTER NH 03108 603 623 5444 NEW JERSEY COUGAR ELECTRONICS 622 BROADWAY LONG BRANCH NJ 07740 732 870 3302 METRO HYDRAULIC JACK 1271 MC CARTER HIGHWA...

Страница 16: ...ORTSMOUTH VA 23702 757 487 2513 SARVERS HYDRAULICS 2550 JOHNSON AVE ROANOKE VA 24017 540 344 0799 WASHINGTON SPOKANE PUMP 3626 E TRENT AVE SPOKANE WA 99202 509 535 9771 UNIVERSAL REPAIR 1611 BOYLSTON...

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