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Heating immersion circulator, open bath heating circulator,

refrigerated circulator

Original operating manual

1.950.0900.us.V05

12/2022

Содержание CORIO CP-1000F

Страница 1: ...Heating immersion circulator open bath heating circulator refrigerated circulator Original operating manual 1 950 0900 us V05 12 2022 ...

Страница 2: ...ent of this operating manual is protected by copyright Information including texts images and other contents may not be reproduced distributed transmitted stored or otherwise used in any form without prior explicit written consent Illustrations in this operating manual are for illustrative purposes and are not necessarily displayed to scale ...

Страница 3: ... Key description 17 5 4 Interfaces 18 5 4 1 RS232 interface 18 5 4 2 USB A interface 19 5 5 Operating interface 20 5 6 Alarm messages 21 5 7 Main menu 22 5 8 Technical data 23 5 8 1 Material of parts that come into contact with the medium 25 5 8 2 Technical data for refrigerated circulators 26 5 8 3 Bath fluids 32 5 8 4 Hoses 33 6 Transport and installation 34 6 1 Transporting the device 34 6 2 In...

Страница 4: ...tch on the unit 48 8 2 Switch off the unit 48 8 3 Configuring setpoint temperature 48 8 4 Start temperature control application 49 8 5 Activate autostart function 49 8 6 Record data 50 8 6 1 Record measurement data 50 8 6 2 Reading out blackbox data 50 8 7 Adjust pump 51 8 8 Remote control device 51 8 8 1 Remote control device using USB interface 51 8 8 2 Set RS232 interface parameters 52 8 8 3 Re...

Страница 5: ...e 59 9 7 Device storage 59 9 8 Technical Service 60 9 9 Warranty 61 10 Disposal 63 10 1 Device disposal 63 11 Appendix 64 11 1 Interface commands 64 11 1 1 IN commands 65 11 1 2 OUT commands 66 11 1 3 Status commands 66 11 1 4 Status messages 67 11 2 Alarms and Warnings 68 11 3 Error messages in configuration process 71 ...

Страница 6: ...lent choice JULABO would like to thank you for the trust you have placed in our company and products This operating manual will help you become acquainted with the use of our units Read the operating manual carefully Keep the operating manual handy at all times ...

Страница 7: ... used Only original JULABO spare parts guarantee the highest possible quality and safety Original JULABO spare parts are available directly from JULABO or your specialist dealer Please note that JULABO cannot provide a warranty service if non original JULABO spare parts are used 2 2 Accessories JULABO offers a wide range of accessories for the devices Accessories are not described in this manual T...

Страница 8: ...a danger with a high level of risk which if it not prevented will result in death or serious injuries WARNING This signal word designates a danger with a medium level of risk which if it not prevented may result in death or serious injuries CAUTION This signal word designates a danger with a low level of risk which if it not prevented may result in minor to moderate injuries NOTE This signal word ...

Страница 9: ...mbols used Tools needed for the following approach Prerequisite to be met for the following procedure 1 Numbered action steps Interim result for individual action steps Additional note for individual action steps Final result of a procedure Terms in angle brackets denote control menu Terms in square brackets denote keys softkeys and buttons ...

Страница 10: ...media can be kept constant Only use the device if it is in technically perfect condition and only use it in accordance with its intended use Be aware of safety issues or hazards and comply with the operating manual In particular always immediately rectify faults that could impair safety The circulators are not suitable for direct temperature control application of food other consumables or pharmac...

Страница 11: ...and fluids Wear suitable protective gloves Electric shock from electrical system Touching damaged live parts can cause severe electric shocks and lead to injury or even death Have damaged insulation and parts of the electrical system immediately repaired by JULABO service technicians or a qualified specialist workshop Immediately replace damaged power cords When connected with a mains plug this ma...

Страница 12: ...ialists Wear personal protective equipment Lacking or unsuitable personal protective equipment increases the risk of health damage and injury Personal protective equipment includes for example Work gloves Safety shoes Protective clothing Breathing protection Hearing protection Face and eye protection Specify and provide personal protective equipment for the respective application Use only personal...

Страница 13: ...pply before carrying out any work All other maintenance and repair work may only be carried out by a JULABO service technician or a qualified specialist workshop 4 2 Safety symbols There are safety symbols included with the device which should be attached to the device before initial operation Safety symbols Description Warning of a danger zone Note operating manual Warning about hot surface Warni...

Страница 14: ...temperature difference of more than 20 K between the working temperature sensor and the safety temperature sensor Am error message appears on the display A restart is required Low liquid level protection A level switch recognizes when the bath fluid fill level in the bath tank is too low The device has a two stage warming system to prevent overheating of the heater or dry running of the pump The l...

Страница 15: ...pplication Circulator with cooling machine Example CORIO CP 300F for standard temperature applications 5 2 Function description This section describes the function of the device The circulator can be mounted on any bath tank with a volume up to 50 liters The circulators are used for internal and external temperature control and depending on the device combination and accessories used can work in a...

Страница 16: ...ns switch 2 Heating control LED 3 LED display 4 Alarm control LED 5 Cooling control LED 6 Keypad with display 7 Service key covered 8 High temperature cut off setting 9 Internal external flow direction setting 10 USB interface Type B 11 CAN plug for connection with a refrigeration unit 12 Mains fuse resettable 13 Mains fuse resettable 14 USB interface Type A 15 RS232 interface 16 Mains connection ...

Страница 17: ...ture control application or to stop a running temperature control application The OK key enables a selected function opens a menu option or confirms a set value Use the arrow keys to navigate in the main menu select a function or set a value Short press for single steps press and hold for fast counting The MENU key is used to bring up main menu to undo an entry or to jump back one step in the menu...

Страница 18: ...s 5 4 1 RS232 interface The RS232 interface is a 9 pin D Sub socket for connecting the device to a PC RS232 plug RS232 interface pin assignment Pin 2 RxD receive data Pin 7 RTS request to send Pin 3 TxD transmit data Pin 8 CTS clear to send Pin 5 0 V signal GND Pins 1 4 6 and 9 are reserved Do not use RS232 interface factory setting Parity straight Baud rate 4800 baud Handshake Hardware Data bit 7...

Страница 19: ... interface USB sticks can be connected to the USB A interface This unit is capable of reading data from the USB stick as well as saving data to the USB stick Technical data for USB A interface Output voltage 5 VDC Maximum current 500 mA ...

Страница 20: ...Product description 20 5 5 Operating interface The device is operated using the four navigation keys The figure shows the menu structure of the user interface Menu structure ...

Страница 21: ... is shown on the display The acoustic signal can be deactivated by pressing the OK key The fault causing the alarm must be remedied A restart is required Warning In the event of a warning the temperature control application is not interrupted A signal tone is emitted at intervals The display alternates between the actual temperature and the error code The acoustic signal can be deactivated by pres...

Страница 22: ...ode con Set interface parameters Pu Set pump capacity tSEt Set timer SAFE Safety SP Display for high temperature cut off settings SF Display for safety temperature sensor settings tHi Set overtemperature warning tLo Set subtemperature warning Atc Adjust temperature sensors ATC StA Enable disable adjustment tYPE Set type of adjustment tt1 tt3 Actual values of circulator Ct1 Ct3 Correction value con...

Страница 23: ...f group 1 which uses high frequency for internal purposes Class A Use in an industrial electromagnetic environment In accordance with IEC 61010 1 the device is designed for safe operation under the following ambient conditions Indoor use Altitude up to 2000 m above sea level Ambient temperature 5 40 C Maximum relative humidity 80 for temperatures up to 31 C decreasing linearly down to 50 relative ...

Страница 24: ...stment Pump Volume flow rate at 0 bar l min 8 27 Supply pressure at 0 l bar 0 1 0 7 Maximum viscosity cSt 50 Dimensions Dimensions W x D x H cm 13 2 x 16 0 x 36 2 Immersion depth cm 16 0 Weight kg 2 5 Display Display LED Performance data Mains connection 100 115 V 50 60 Hz 200 230 V 50 60 Hz 100 V 50 60 Hz 115 V 50 60 Hz 200 V 50 60 Hz 230 V 50 60 Hz Current consumption A 9 10 9 10 Heating capacit...

Страница 25: ...that the parts are made of This data can be used to check the compatibility of the parts with the bath fluid used Parts that come into contact with the medium Material Motor 1 4301 Pump PPS Heating element 1 4404 316L Inbuilt temperature sensor Pt100 1 4571 Connection of temperature sensor 1 4301 Float 1 4401 Float pipe 1 4571 Hose olive 1 4301 Single ear clamp 1 4301 Hose FPM FKM ...

Страница 26: ...7 0 15 0 10 0 02 Refrigerant R134A Dimensions Dimensions W x D x H cm 23 x 39 x 65 Usable bath opening cm 13 x 15 Bath depth cm 15 Volumes min max l 3 0 4 0 Weight kg 26 0 Technical data CORIO CP 201F Working temperature range C 20 200 Cooling capacity C 20 10 0 10 20 kW 0 20 0 17 0 15 0 10 0 02 Refrigerant R134A Dimensions Dimensions W x D x H cm 44 x 41 x 44 Usable bath opening cm 13 x 15 Bath d...

Страница 27: ... bath opening cm 13 x 15 Bath depth cm 15 Volumes min max l 3 0 4 0 Weight kg 28 0 Technical data CORIO CP 310F Working temperature range C 30 200 Cooling capacity C 20 0 10 20 30 kW 0 30 0 27 0 21 0 12 0 02 Refrigerants R449A R290 Dimensions Dimensions W x D x H cm 23 x 40 x 65 Usable bath opening cm 13 x 15 Bath depth cm 15 Volumes min max l 3 0 4 0 Weight kg 25 6 at 200 230 V 50 60 Hz permissib...

Страница 28: ...bath opening cm 28 x 35 Bath depth cm 20 Volumes min max l 21 0 30 0 Weight kg 39 5 Technical data CORIO CP 450F Working temperature range C 30 200 Cooling capacity C 20 0 10 20 30 kW 0 44 0 37 0 27 0 16 0 06 Refrigerants R449A R290 Dimensions Dimensions W x D x H cm 23 x 40 x 65 Usable bath opening cm 13 x 15 Bath depth cm 15 Volumes min max l 3 0 4 0 Weight kg 25 6 at 200 230 V 50 60 Hz permissi...

Страница 29: ...olumes min max l 5 0 7 5 Weight kg 35 7 at 200 230 V 50 60 Hz permissible voltage deviation 5 at 100 V 50 60 Hz Technical data CORIO CP 601F Working temperature range C 35 200 Cooling capacity C 20 10 0 10 20 30 R452A kW 0 60 0 54 0 50 0 33 0 19 0 07 R449A kW 0 60 0 54 0 44 0 27 0 16 0 04 Refrigerant R449A R452A Dimensions Dimensions W x D x H cm 33 x 47 x 74 Usable bath opening cm 22 x 15 Bath de...

Страница 30: ...e bath opening cm 26 x 35 Bath depth cm 20 Volumes min max l 21 0 30 0 Weight kg 52 0 Technical data CORIO CP 1000F Working temperature range C 50 200 Cooling capacity C 20 0 10 20 30 40 kW 1 00 0 96 0 73 0 51 0 25 0 11 Refrigerant R449A Dimensions Dimensions W x D x H cm 42 x 49 x 74 Usable bath opening cm 18 x 13 Bath depth cm 15 Volumes min max l 5 0 7 5 Weight kg 51 5 at 200 230 V 50 60 Hz per...

Страница 31: ...e bath opening cm 35 x 41 Bath depth cm 30 Volumes min max l 42 0 56 0 Weight kg 73 7 Technical data CORIO CP 1000FW Working temperature range C 50 200 Cooling capacity C 20 0 10 20 30 40 kW 1 00 0 96 0 73 0 51 0 25 0 11 Refrigerant R449A Dimensions Dimensions W x D x H cm 42 x 49 x 70 Usable bath opening cm 18 x 13 Bath depth cm 15 Volumes min max l 5 0 7 5 Weight kg 51 5 at 200 230 V 50 60 Hz pe...

Страница 32: ...e the water bath Use bath fluids that are recommended by JULABO Before filling check the parts that are in contact with the medium for compatibility with the bath fluid Do not exceed the maximum permissible viscosity during operation Consult JULABO before using a bath fluid other than the recommended one NOTE Material damage caused by freezing water Freezing water can damage the device and the sam...

Страница 33: ...it the working temperature range and the respective temperature control application Hoses for every area of application can be found on our website Hoses must meet the following requirements Temperature resistance Pressure resistance Suitable material properties for the bath fluid used ...

Страница 34: ...ting element may still be hot even after the device has been switched off and may cause burns if touched Allow the device to cool down to room temperature after switching off Wear protective gloves The device is switched off and emptied A suitable transport trolley is available 1 Unplug the power plug from the device 2 If necessary disassemble the temperature control hoses of the external system 3...

Страница 35: ... operation 1 If possible position the device under an extraction system Depending on the bath fluid gases may be created at high temperatures Recommended minimum distance of 1 m to other devices to prevent electromagnetic interference 2 Place the device on a level smooth non flammable surface 3 Ensure that the device is securely positioned 4 For refrigerated circulators Ensure an open space in fro...

Страница 36: ...d with the connecting box Allen key size 3 mm The circulator is ready to be mounted on a closed bath or cooling machine The bath is empty 1 Carefully insert the circulator into the bath Align the bath s four threaded sleeves with the four holes on the connection box 2 Place the four mounting screws into the holes on the connection box 3 Tighten the mounting screws right image 4 Check that the circ...

Страница 37: ...ulator is connected as a bridge mounted circulator or heating circulator The circulator is mounted as a bridge mounted or heating circulator The power cable is ready for use 1 Insert the power cable on the back of the circulator into the mains connection 1 2 Connect the circulator to the power supply using the power cable The circulator is connected ...

Страница 38: ...able and CAN bus cable are ready for use 1 Connect the connection cable 1 of the circulator with the refrigeration unit 2 Connect the CAN plugs of both units with the CAN bus cable 2 3 Connect the refrigeration unit to mains power 3 using the power cable The refrigerated circulator is connected Alternatively the units can be connected to separate circuits If necessary the power supply must be set ...

Страница 39: ...rnally connected system If the temperature range and or pressure parameters of an externally connected system do not match those of the device this can result in damage to individual components or even failure of the entire system Before connection check the external system for compatibility with the device combination If an external system is connected that is not set up for the maximum pressure ...

Страница 40: ...ure control system as backflow protection NOTE Damaged hoses due to kinking Hoses are damaged by kinking and can may leak Lay hoses with large radii Avoid kinking of the hoses 7 3 1 Connect an external system with screw connections This section describes how to connect an external closed system to the device using screw connectors Open end wrench 17 mm Open end wrench 19 mm Torque wrench The circu...

Страница 41: ...m torque of 3 Nm Brace the nut width across flats 17 mm using an open end wrench Warning Over tightening the pump connections may cause the assembly frame to break 5 Set the flow direction lever to external circulation The external system is connected If the external system is disassembled the pump connections must be resealed with the sealing plugs so that no bath fluid can splash out during oper...

Страница 42: ...nnections 2 Remove the sealing plugs 3 Push one barbed fitting through each of the union nuts 4 Mount the barbed fittings with the union nuts on the pump connections 5 Carefully tighten the union nut with a maximum torque of 3 Nm Brace the nut width across flats 17 mm using an open end wrench Warning Over tightening the pump connections may cause the assembly frame to break 6 Attach the external s...

Страница 43: ...value is exceeded Slotted screwdriver size 3 The device is connected 1 Switch the device on If no temperature liquid has been filled yet the low liquid level alarm is displayed Depending on the default setting the high temperature cut off alarm is displayed 2 Press the MENU key 3 Use the arrow keys to select the menu option SAFE and confirm with OK 4 Use the arrow keys to select the menu option SP...

Страница 44: ...ator or the cooling coil of the refrigeration unit 5 Close the bath opening with the bath lid The device is filled with bath fluid 7 6 Set up power supply for the refrigerated circulator For a refrigerated circulator the power supply is configured at the factory The circulator is supplied with power from the refrigeration unit Alternatively both units can be connected to separate circuits with one...

Страница 45: ...th fluid squirts out If the pump connections are not sealed bath fluid can squirt out even with the flow direction set to internal For internal temperature control close the external pump connections The device is switched off Bath fluid is filled 1 Set the lever to a low level for internal circulation e g position 2 from the right stop 2 Switch on the device and check whether the flow of the bath...

Страница 46: ...enu option can only be accessed if the circulator detects a connected refrigeration unit 4 Select the desired chiller mode and confirm with OK The display flashes briefly The chiller mode is set 7 9 Set temperature warning limits The low temperature tLo and high temperature tHi are adjustable temperature limits that serve as warning limits for the device If one of the warning limits is exceeded du...

Страница 47: ... switch to the low temperature limit tLo then repeat steps 3 and 4 for the lower temperature limit The temperature warning limits are set After a short time the display changes to standby mode or temperature control mode depending on the status B ...

Страница 48: ... device The device is switched on 1 Stop a running temperature control application If a cooling machine is connected the cooling symbol flashes and the cooling machine is shut down Do not switch off the device until the cooling symbol stops flashing and the device is in standby mode 2 Switch the device off at the mains switch The device is switched off 8 3 Configuring setpoint temperature Device i...

Страница 49: ...ion starts The setpoint temperature is saved The display flashes briefly The unit starts the temperature control application at once The temperature control application can be stopped with the OK key Observe the following for heating circulators For temperature control applications near or below the ambient temperature Use a cooling coil or JULABO immersion cooler 8 5 Activate autostart function T...

Страница 50: ...nit is switched on A USB stick is available 1 Insert the USB stick into the USB port 2 Press the MENU key 3 Use the arrow keys to select the menu option dATA and confirm with OK 4 Use the arrow keys to select the menu option LoG and confirm with OK 5 Use the arrow keys to select On and confirm with OK The display flashes briefly The recording of measurement data is started and indicated on the dis...

Страница 51: ...the pump s heat input into the bath fluid 8 8 Remote control device The device can be connected to a PC via its interfaces and controlled remotely using a program such as EasyTemp It is also possible to send interface commands to the device using a terminal The respective interface is set up when the remote control is deactivated If remote control mode is enabled the device cannot be operated dire...

Страница 52: ...s cannot be changed during remote control mode If they differ from the factory settings they must be set before remote control mode is activated 1 Press the MENU key 2 Use the arrow keys to select the menu option IntE and confirm with OK 3 Use the arrow keys to select the menu option con and confirm with OK 4 Use the arrow keys to select bAud and confirm with OK 5 Use the arrow keys to select the ...

Страница 53: ...m on the computer 8 Enter the interface parameters into the terminal program See the RS232 interface section 9 Use the terminal program to select the COM port of the circulator and establish a connection Remote control via the serial interface is activated rOFF appears in standby mode You can now remote control the circulator with interface commands via the terminal program 8 8 4 Request device st...

Страница 54: ...ounting 4 Confirm with OK The display flashes briefly The timer is programmed and active The decimal point flashes on the display until the setpoint temperature is reached The timer starts once the setpoint temperature has been reached The actual temperature and remaining operating time are now displayed in turns After the set time has elapsed a double acoustic signal sounds and the device switche...

Страница 55: ...d between two setpoints The slope of the temperature curve is adjusted between two points 3 point adjustment When temperature is controlled within a temperature range This results in an arched temperature curve 8 10 1 Adjust internal temperature sensor This section describes how to adjust the internal temperature sensor of the device The bath tank is filled The device is switched on The ATC functi...

Страница 56: ...device is switched on Correction values are saved 1 Press the MENU key 2 Use the arrow keys to select the menu option Atc and confirm with OK 3 Use the arrow keys to select the menu option StA and confirm with OK 4 Use the arrow keys to select On and confirm with OK The display flashes briefly The ATC function is activated The stored correction values are offset against the temperature measured in...

Страница 57: ...ust the high temperature cut off to a temperature that is below the displayed actual value An acoustic signal sounds and the error code E 14 is displayed The high temperature cut off works 2 Then set a value that is above the actual value 3 Switch the device off wait a few seconds then switch the device on again The alarm message is deactivated 4 Set the high temperature cut off The high temperatu...

Страница 58: ... properly disposed of In general the device should be completely emptied before longer shutdowns or when there is a change to the external application CAUTION Risk of burns from hot bath fluid Bath fluid can become very hot during a temperature control process Contact with hot bath fluid can cause scalding Before draining the device let it cool to room temperature Avoid direct contact with hot bat...

Страница 59: ...ected from the mains voltage 1 Allow the device to cool down to room temperature 2 Completely drain the bath fluid 3 Clean the surface of the circulator and the bath tank with a damp cloth Some dish detergent may also be used for cleaning If in doubt ask technical service for alternative cleaning mediums The device has now been cleaned 9 7 Device storage This section describes how to store the dev...

Страница 60: ...hnical Service Tel 1 610 231 0250 Option 3 Fax 1 610 231 260 Email Service julabo us Before sending a device to Technical Service the following points must be observed Clean and decontaminate the device properly to avoid endangering service personnel Include a brief description of the fault Package the device safely for shipment ...

Страница 61: ...s not include damage to the product resulting from accident misuse improper installation or operation unauthorized or improper repair replacement or alteration including but not limited to repairs replacements or alterations made or performed by persons other than Seller s employees or authorized representatives failure to provide or use of improper maintenance unreasonable or unintended use or ab...

Страница 62: ...rth above Seller shall have no further liability or obligation to Buyer therefor In no event shall Seller s liability under the Initial Warranty exceed the original purchase price of the product which is the subject of the alleged defect THE REMEDIES PROVIDED IN THE INITIAL WARRANTY ARE THE SOLE AND EXCLUSIVE REMEDIES AVAILABLE TO THE BUYER NOTWITHSTANDING ANYTHING TO THE CONTRARY CONTAINED HEREIN...

Страница 63: ...t JULABO provides a 14 day grace period after the date of shipment during which time the delivered product must be checked for defect The same exclusions that apply to the regular warranty also apply to OBF classification For example JULABO will not be liable for transport damage damage inflicted by the customer or any other party or defects arising from improper installation or usage 10 Disposal ...

Страница 64: ... commands are entered using a terminal program Interface commands are divided into IN commands and OUT commands String element Symbol Hex Space 20 Carriage return 0D Line feed LF 0A IN commands Retrieve parameters Command structure Command E g Retrieve the setpoint temperature IN_SP_00 E g Response of the device 55 5 LF OUT commands Set parameters only in remote control mode Command structure Comm...

Страница 65: ...fety sensor in_pv_04 Current setting of the high temperature safety function Setpoints and warning limits System response in_sp_00 Set setpoint temperature in_sp_03 Set high temperature warning limit in_sp_04 Set low temperature warning limit in_sp_07 Set pump stage 1 5 in_sp_27 Set pump setting Device modes System response in_mode_05 Operating mode set for temperature control system 0 Stop 1 Star...

Страница 66: ...x Set pump to preset levels 1 5 out_sp_27 xxx Pump capacity in Do not use for reprogramming use out_sp_27 instead Pump stage 4 has an output pressure of approx 450 mbar Device modes Parameter Setting out_mode_05 x Start stop command of the device in remote control mode 0 Stop tempering 1 Start tempering 11 1 3 Status commands Status commands are used to query the current status of the device Statu...

Страница 67: ...y mode remote control operation 03 REMOTE START Device in remote control mode 08 INVALID COMMAND Device did not recognize the last received command 09 COMMAND NOT ALLOWED IN CURRENT OPERATING MODE Last received command is not permissible in the operating mode 10 VALUE TOO SMALL The last set value is too small 11 VALUE TOO LARGE The last set value is too large 13 VALUE EXCEEDS TEMPERATURE LIMITS Th...

Страница 68: ...e is over the set high temperature limit Increase high temperature temperature limit or decrease temperature setpoint 04 The measured temperature is below the set low temperature limit Reduce low temperature temperature limit or increase temperature setpoint 06 The temperature difference between the working temperature sensor and the safety temperature sensor is too large Increase circulation Chec...

Страница 69: ...figured Check the permissible operating voltage of the units and their configuration 72 Configuration between circulator and connected refrigeration unit failed Switch off the unit at the mains switch wait 4 seconds and then switch the unit on again 83 Excessive power consumption via USB interface Check inserted USB stick for defects and replace as necessary The USB A interface is not suitable for...

Страница 70: ...cts excessive compensation pressure Check ambient temperature and reduce if necessary Check condenser for soiling and clean as necessary Switch off the unit at the mains switch wait 4 seconds and then switch the unit on again For water cooled units Check cooling water temperature and supply If the fault has not been remedied contact Technical Service 1431 The minimum permissible current consumptio...

Страница 71: ... errors occur during a configuration process or during a firmware update these are shown on the display as error codes in ticker text Error code Description Solution CFG error Error during configuration Repeat the process Replace USB stick if this occurs again If the fault has not been remedied contact Technical Service ProG error Error during firmware update Repeat the process Replace USB stick i...

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