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JUKI KE-750, Руководство по установке

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JUKI KE-750 Скачать руководство пользователя страница 27

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10. Checking the Machine Before Tuning on the Power

Check to see if:

q

The machine is leveled.

w

The height of the board transport rail satisfies the specifications.

e

The lock nut of the adjuster is fixed.

r

Air is supplied normally.

t

The power code is connected properly, and its voltage is appropriate.

y

The supplied parts are attached properly.

u

The machine is connected to external equipment properly.

i

Each unit operates smoothly.    Check the following parts manually:

1) Y-axis:  Hold both edges of the X axis with both hands and move the X axis from

the front to the rear and vice versa smoothly.

2) X-axis:  Hold the head bracket, and mov e it from left to right and v ice v ersa

smoothly.

3) Head:  Move the Z-axis and  -axis with your hands smoothly.

Содержание KE-750

Страница 1: ...Model KE 750 KE 760 SET UP GUIDE MAIN UNIT UNPACKING GUIDE Main Unit Packing Guide JUKI CORPORATION ELECTRONIC ASSEMBLY TEST SYSTEMS DIVISION SMT TRAINING CENTER...

Страница 2: ...SET UP GUIDE...

Страница 3: ...e Machine 4 4 Demounting the Head Unit Fixing Parts 7 5 Connecting the Air Tubes 8 6 Connecting the Power Codes 9 7 Attaching the Supplied Parts 10 8 Interface with External Equipment 14 9 Attaching t...

Страница 4: ...ration and Name of Each Part Figure 1 1 Figure 1 2 1 Breaker 5 Signal light 2 Vision monitor 6 Keyboard 3 Liquid crystal display 7 Filter regulator 4 HOD Handheld Operating Device unit 8 Interface pan...

Страница 5: ...2 2 How to Install the Main Unit Center mark Fork of the forklift finger of the pallet truck Example Rear Front Figure 2 2 Figure 2 3 Figure 2 1 Counter balance forklift o 0...

Страница 6: ...tom of the main unit from the front side then lift and move it after the fork protrudes enough from the rear of the main unit Follow this instruction also when you use a pallet truck to move the machi...

Страница 7: ...ort Height and Leveling the Machine Cover RBR Cover RBC Level vial Base bar B Base bar R Base bar F Caster Cover FB Adjuster r q w e Cover RBL Figure 3 2 Viewing from the bottom of unit Figure 3 1 Vie...

Страница 8: ...ivision of the scale specified on the supplied level setting table 5 Leveling the main unit in the left and right directions Put the level vial on the point indicated as an actual line adjust the adju...

Страница 9: ...hen viewed from the arrow mark of the level vial assignment figure Level setting table Setting position A B C D Setting value Note In case of the level vial 0 05 1 scale The scales setting value of th...

Страница 10: ...othly moves vertically Shammy cap SL6042542TN Set up caution tag Spacer HX00334000C Z axis slide bracket KE 750 KE 760 Z axis slide bracket Spacer HX00334000C Shammy cap SL6042542TN Set up caution tag...

Страница 11: ...e air tube piped at the factory side at the fixing base with the tie up band It should not interfere in the replacement table A view direction drawing Cover RBR Pressure adjustment knob Pressure gauge...

Страница 12: ...te 3 Connect each terminal of the power code to the terminal plate of the power unit 3 1 You can connect the black line to the No 2 plate and the white line to the No 1 plate because the alternate cur...

Страница 13: ...hine abroad 2 Vision Monitor a Insert the power code of the vision monitor from the hole in the middle of the monitor base to the main unit then fix the top of the vision monitor on the monitor base M...

Страница 14: ...the main unit 5 Hand knob a Hook the hand knob over the handle hook located on the front right of the main unit 6 Feeder relay cable Connect the feeder relay cable and air tube from the connector brac...

Страница 15: ...L E2803723000 ATC support angle E3424725000 Figure 7 1 Figure 7 2 Figure 7 3 Hook the U shaped groove of the chip box over the washer small circle Rail plate FR FL Washer small circle WP03020500SC Wa...

Страница 16: ...a hexagonal screw as shown in Figure 7 1 Hook the chip box L over the ATC support angle as shown in Figure 7 3 Far end reference a Hook the U shaped groove over the washer fixed on the rail plate FL a...

Страница 17: ...eft to right or right to left as indicated in Table 1 4 1 and Table 1 4 2 2 w is the connector 50 pin for the signal from to an optional matrix tray changer 3 e is the power connector 10 pin AC 100 V...

Страница 18: ...C NC 11 NC NC 12 NC NC 13 NC NC 14 NC NC Table 8 1 Connectors on the front left side of the main unit Signal left to right Signal right to left Connctor type 1 READY IN READY OUT 2 READY IN GND READY...

Страница 19: ...T IN and BOARD AVAILABLE connectors is indicated in Figure 8 3 These connectors conform to the SMEMA standard Figure8 3 READY OUT 1 READY OUT 2 BOARD AVAILABLE 2 BOARD AVAILABLE 1 READY IN GND BOARD A...

Страница 20: ...D0 3 D1 4 D2 5 D3 6 D4 7 D5 8 D6 9 D7 10 ACK 11 BUSY D SUB 25 pin FEMALE 12 PE 13 SLCT 14 AUTO FEED XT 15 ERROR 16 INIT 17 SLCT IN 18 GND 19 GND 20 GND 21 GND 22 GND 23 GND 24 GND 25 GND Table 8 3 Pin...

Страница 21: ...Attaching the Matrix Tray Changer MTC Shuttle fitting bracket Figure 9 1 Figure 9 2 Adjuster spacer Adjuster rubber Adjuster retainer Placer MTC entrance to be inserted Placer MTC entrance to be inser...

Страница 22: ...the position where the adjuster retainer can be attached at the adjuster part and tighten the lock nut with adjusting its height with the adjuster Then fix it with the adjuster retainer Be sure to set...

Страница 23: ...20 Figure 9 4 Figure 9 3 Adjust screw Conveyor fixing screw long hole 6 portions 104 or less...

Страница 24: ...04 mm as shown in Figure 9 3 after detaching the shuttle Adjust its height with the adjust screw Attach the shuttle after set up Be sure to set the MTC so that the gap between the machine unit and the...

Страница 25: ...igure 9 4 Figure 9 3 Interface panel SMEMA Filter regulator Cover RBC Cover RBL Cover RBR Light Breaker Printer connector Cover SBR w q q MTC signal connector w MTC power connector e MTC air supply op...

Страница 26: ...nal connector to the interface panel on the front right side of the main unit as shown in Figure 9 3 then connect the air tube to the MTC air joint on the rear side of the main unit Use two cables and...

Страница 27: ...ly and its voltage is appropriate y The supplied parts are attached properly u The machine is connected to external equipment properly i Each unit operates smoothly Check the following parts manually...

Страница 28: ...height of the replacement table in two steps depending on the manner the caster plate is fixed Adjust the height according to that of the board transport track Board transport height Caster plate fix...

Страница 29: ...gap between the bank location pin B and the bottom of the bank support is less than 7mm as shown in Figure 11 3 fix the caster plate at the upper position CAUTION Bank location pin B Bank support 7 mm...

Страница 30: ...until the space between the caster plate and the trolley is made 3 Insert the required pieces of the trolley spacer into the space 4 Remove the adjustment screw then tighten the fixing screw When the...

Страница 31: ...3 Middle 907 to 913 m m 880 to 886 Upper 900 to 906 m m Add 50 mm when the machine is for ZEVA The position of the bank stopper above is just an example Attach the bank stopper where the trolley stopp...

Страница 32: ...MAIN UNIT UNPACKING GUIDE Main Unit Packing Guide...

Страница 33: ...tem Unit 9 6 CAL Block 10 7 HOD Handled Operating Device Box 11 8 Vision Monitor 11 9 Signal Light 12 10 Keyboard Bracket Assembly 13 11 Feeder Relay Cable of the Connector Bracket 14 12 Safety Cover...

Страница 34: ...2542TN Spacer HX00334000C Z axis slide bracket 1 Attach the spacer as indicated in Figure 1 1 to prevent the Z axis slide bracket from moving up or down 2 Make sure that the head unit is stable after...

Страница 35: ...the bottom of the OCC as indicated in Figure 1 3 2 Wrap the bottom of the head with a piece of anticorrosive paper then paste a tape over the anticorrosive paper 3 Wrap the head completely with the ai...

Страница 36: ...w Fix the safety cover stoppers E1348700000 on two taps right and left located on the linear guide of the Y axis frame with the M5 x 20 screws from the rear side Adjust the eccentricity of the stopper...

Страница 37: ...hole head unit completely to the left side to push it against the rubber stopper Then fix the X axis stopper at two M3 taps located on the bottom of the X axis frame with the shammy cap SL6030842TN fr...

Страница 38: ...List of Supplied Parts to Be Packed Remove them from the board transport unit to pack them Note that the hand knob is to be used to change the board transport rail width Supplied parts E20217150A0 Ba...

Страница 39: ...receives no load If the rail plate is deformed the machine cannot operate normally b Right And Left Edges 1 Put air cap which can be crashed easily into the protruded parts from the main unit 2 Wrap t...

Страница 40: ...7 c BU plate Fix the BU plate with filament tapes four positions Figure3 3 BU plate Fix the BU plate so that it can be kept stable ilament tapes four positions...

Страница 41: ...plate then put the tie up belt through these holes Tighten the tie up belt Make sure that the slide plate is fixed and all nozzle cannot be removed e Cover the nozzle with air cap so that it cannot mo...

Страница 42: ...9 5 VCS Vision Centering System Unit q Cover the whole unit completely with air cap w Paste an adhesive tape on the air cap at the bottom of the light base Figure5 1 Adhesive tape Light base Air cap...

Страница 43: ...ap with an adhesive tape Figure 6 1 w Put the CAL piece A and the CAL piece B into vinyl sacks separately Wrap these vinyl sacks with air cap then pack them in the carton box where the other supplied...

Страница 44: ...ch the manufacturer specified q Do not disassemble the stand part from the mounter main unit w Put air cap in the carton box when there is any gap in the carton box after repacking the monitor e Paste...

Страница 45: ...Repack the patrol light cable assembly E94417150A0 in the carton box which the manufacturer specified Pack the nuts and washers supplied in the same carton box also Figure 9 1 CAUTION Carton Patrol li...

Страница 46: ...n the keyboard bracket assembly from the main unit 3 Push down the keyboard stands L and R inside wrap the whole keyboard bracket assembly with air cap completely and pack it in the same carton box wh...

Страница 47: ...a filament tape Fix the air tube so that it cannot be damaged at all Figure 11 1 The front of the connector bracket is fixed on the cover FB and the rear is fixed on the cover RBC The connector brack...

Страница 48: ...15 12 Safety Cover Fix the safety cover with a filament tape so that it cannot be opened Figure 12 1 Filament tape Safety cover...

Страница 49: ...not remove this unit if exporting the machine abroad because this model differs from the former models such as KE 710 720 and KE 730 740 Turn off the air of the main unit before following the instruct...

Страница 50: ...y with the P P band Figure 14 1 2 Fixing the Trolley Handle Right and Left Fix the slider and the trolley handle by wrapping them with a filament tape Hook the tie up belt over the stopper screw to ke...

Страница 51: ...der Relay Cable Fix the feeder relay cable and the air tube on the connector bracket with a filament tape Figure 14 3 Take care not to damage the air tube at all Feeder relay cable Filament tape Conne...

Страница 52: ...19 4 Wrap the whole unit with air cap completely Figure 14 4 Feeder relay cable Feeder bank Trolley Air cap Connector bracket Floor trolley...

Страница 53: ...Ball screwdriver 1 MAI17002000 Cross headed screw driver No 1 1 E0120K750A0 Operating Instructions KE750 Japanese 1 E5001715000 X axis stopper 1 SL603842TN 5001 Shammy Cap 2 NM6030001SC 5001 hexagona...

Страница 54: ...ported abroad 3 Put air cap so that there cannot be any gap inside the carton box 4 Paste the content labels on the outside of the carton box two positions PARTS NO KE750 or FP750 PARTS NAME ACCESSORY...

Страница 55: ...river MAI17001000 Cross headed screw driver No 1 1 E0120K760A0 Operating Instructions KE760 Japanese 1 E5001715000 X axis stopper 1 SL603842TN 5001 Shammy Cap 2 NM6030001SC 5001 hexagonal nut 2 E13487...

Страница 56: ...ported abroad 3 Put air cap so that there cannot be any gap inside the carton box 4 Paste the content labels on the outside of the carton box two positions PARTS NO KE760 or FP760 PARTS NAME ACCESSORY...

Страница 57: ...is removed w Wrap the hard disk with an anti static air cap e Fix the air cap with a cellophane adhesive tape so as not to spread r Place the hard disk into the supplied box 1 Take care that the hard...

Страница 58: ...1 Specifications are subject to be changed without notice Revision Date 00 1997 07...

Страница 59: ...ELECTRONIC ASSEMBLY TEST SYSTEM DIVISION 8 2 1 KOKURYO CHO CHOFU CITY TOKYO 182 JAPAN PHONE 03 3480 3330 FAX 03 3488 1971 TELEX 03 242 4343 JUKI J Sales agent...

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