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INTRODUCTION

 

 
Thank you for choosing JOYNER JNSZ650UV. It represents the result of many years 
of JOYNER experience in the production of utility vehicles. With the purchase of this 
JOYNER, you can now appreciate the high degree of craftsmanship and reliability 
that have made JOYNER a leader in this field .This manual will provide you with a 
good basic understanding of the features and operation of this vehicle. It also includes 
basic maintenance and inspection procedures. If you have any questions regarding the 
operation or maintenance of your vehicle, please consult a JOYNER dealer. 

 

 

Please read this manual carefully before operating this vehicle. Do not attempt to 
operate this vehicle until you have attained adequate knowledge of its controls and 
operating features. Regular inspections and careful maintenance, along with good 
operating techniques, will help ensure that you safely enjoy the capabilities and 
reliability of this vehicle. 

 

 

CONTENTS 

LOCATION OF THE WARNING AND SPECIFICATION LABELS 

VEHICLE DESCRIPTION 

CONTROL FUNCTIONS 

ARE YOU READY TO DRIVE 

IS YOUR VEHICLE READY TO DRIVE

   

SAFE DRIVING PRECAUTIONS 

SPECIFICATIONS 

OPERATION 

SERVICE INSTRUCTION 

REPAIR 

PERIODIC MAINTENANCE 

CLEANING AND STORAGE 

WIRING DIAGRAM 

JNSZ650UV LIMITIED WARRANTY 

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Содержание JNSZ650UV

Страница 1: ...READ THIS MANUAL CAREFULLY It contains important safety information Owner s manual JNSZ650UV 0...

Страница 2: ...intenance of your vehicle please consult a JOYNER dealer Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowled...

Страница 3: ...nformation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Joyner d...

Страница 4: ...0kPa 2 1kg cm2 30psi REAR 210kPa 2 1kg cm2 30psi Never set tire pressure below minimun Tire may dislodge from rim Gross Vehicle Weight Rating 1200kg 2640lbs maximum including weight of operator passen...

Страница 5: ...Owner s Manual before loading or towing When loading with cargo or towing a trailer Reduce speed and allow more room to stop Avoid hills and rough terrain Be sure cargo is secured a loose load could c...

Страница 6: ...de enclosure This vehicle is recommended only for operators 16 and older with a valid motor vehicle license Adults must supervise use by minors Check state laws for minimum age requirements Gross Vehi...

Страница 7: ...ways follow the inspection and maintenance procedures and schedules described in this manual Always keep both hands arms feet and legs inside the vehicle at all times during operation Keep your feet o...

Страница 8: ...s to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Do not brake abruptly when...

Страница 9: ...when the light switch is on ON 2 The ignition system and fuel system are supplied with power OFF All electrical circuits are switched off The key can be removed in this position START The electric sta...

Страница 10: ...wing a speedometer which shows the riding speed an odometer which shows the total distance traveled a tachometer which shows the engine rotate speed a gasoline quantity meter which shows the current g...

Страница 11: ...eft Set the switch to when turn right Four wheel drive switch 2WD 4WD Two wheel drive 2WD Power is supplied to the rear wheels only Four wheel drive 4WD Power is supplied to the rear and front wheels...

Страница 12: ...ng pressure returns the pedal to the rest position when released Always check that the accelerator pedal returns normally before starting the engine Before starting the engine check the accelerator pe...

Страница 13: ...icks Pull up on the latch plate to make sure it is secure 3 Put the lap portion of the belt low on your hips Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is...

Страница 14: ...driving readiness what items you should check on your UV650 and adjustments to make for your comfort convenience or safety Before you drive your UV650 for the first time we urge you to Read this owner...

Страница 15: ...possibly death in the event of severe accident Always wear approved motorcycle helmet that fits properly and wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and lo...

Страница 16: ...he UV650 No Alcohol or Drugs Alcohol drugs and UV650s don t mix Even a small amount of alcohol can impair your ability to operate a UV650 safely Likewise drugs even if prescribed by a physician can be...

Страница 17: ...e Oil Check the level and add oil if needed Check for leaks Coolant Check the coolant and add coolant if need Check for the leaks Fuel Check the level and add fuel if needed Also make sure the fuel fi...

Страница 18: ...itch key counterclockwise Make sure engine stops Steering Wheel Check that the wheels turn properly as you turn the steering wheel Cable Check the cable housing for wear Check the fittings are tight R...

Страница 19: ...vel one Keep Hands and Feet on Controls Always keep both hands on the steering wheel and both feet on the foot controls When driving your UV650 It is important to maintain your balance and control of...

Страница 20: ...terrain conditions when operating the UV650 Never drive past the limit of visibility Maintain a safe distance between your UV650 and other off road vehicles Always exercise caution and use extra care...

Страница 21: ...ent Displacement Bore stroke Compression ratio Starting system Lubrication system Liquid cooled 4stroke Upstanding double cylinder 644cc 76mm 71mm 8 4 1 Electric starter Wet sumb Engine ail Type Recom...

Страница 22: ...2 2 One 4 111 Two 2 559 Three 1 654 Four 1 Reverse 4 271 Manual Right hand operation Chassis Frame type Caster angle Steel tube frame 6 Tire Type Size front rear Tubeless 25 inch 25 inch Brakes System...

Страница 23: ...il brake light 12V 35W 35W 2 12V 5W 21W 2 Indicator lights Reverse indicator light Coolant temperature warning light Parking brake indicator light Four wheel drive indicator light LED LED LED LED OPER...

Страница 24: ...acement of worn parts contact your dealer for assistance Brake The brake is located on the middle of the three control pedals See Fig 3 Applying pressure to the pedal applies pressure to the brake cal...

Страница 25: ...ngine starts Each time prior to starting the engine check the throttle assembly to ensure that when pedal is pushed all the way forward the assembly is working smoothly and returns to idle when releas...

Страница 26: ...ake pedal free play Make sure there is no brake fluid leakage Adjust if necessary 5 Check the clutch cable Assure the cable snaps back and has a smooth operation Ensure the clutch can operate smoothly...

Страница 27: ...nd the remote stop key Figure 5 Pull seat adjustment handle upward to disengage seat slide Move seat to desired position Be sure seat adjustment handle snaps back into place and that seat is locked in...

Страница 28: ...ighten bolt 1 with thread glue Then second tighten bolt 2 with thread glue At last tighten bolt 3 with thread glue See Fig 8 Figure 8 Break in The first month is most important in the life of your veh...

Страница 29: ...speed when turning to prevent the UV650 from rolling over To prevent vehicle from rolling over be sure to only turn the vehicle at a slow more controllable speed SERVICE INSTRUCTION Service Air Cleane...

Страница 30: ...to the engine e Pull out the engine oil dip stick see Fig 12 confirm the corrective oil level in the crankcase see Fig 13 Check engine oil and recharge a If the color of engine oil changes you need to...

Страница 31: ...transmission see Fig 14 fill oil GL 4 85W 90 about 1 9 liters f Insert the transmission dipstick check the oil level in the transmission Confirm the corrective oil level in the transmission see Fig 14...

Страница 32: ...coolant tank volume 3 Close the reserve coolant case cap turn it clockwise and tighten it Opening the radiator cap while the engine is hot can be hazardous Opening the radiator cap can spray the high...

Страница 33: ...once a year to insure easy starting and good engine performance Carburetor Adjustment Never make unnecessary adjustments The factory recommended settings are correct for most applications It s not ne...

Страница 34: ...tle nuts when you replace the front wheels See Fig 20 Tighten the nuts after replacing the wheels Figure 20 Rear Wheel Replacement Do not disassemble the center castle nuts when you replace the front...

Страница 35: ...lace the clutch but you ll need to remove rear suspension driven shaft clutch cable muffler wires and rubber cushion that is in the middle of transmission and frame 1 Remove bolt M14 See Fig 22 Figure...

Страница 36: ...on two side of transmission See Fig 25 26 Figure 25 Figure 26 1 Remove two bolts M8 on the low mud plate of transmission See Fig 27 28 Figure 27 Figure 28 2 Remove the mud plate See Fig 21 Figure 29 3...

Страница 37: ...Figure 30 Figure 30 Figure 31 4 Remove upper mud plate See Fig 32 Figure 32 5 Insert a shaft into the hole See Fig 33 Remove six bolts on the pressing plate of clutch See Fig 34 36...

Страница 38: ...pressure plate See Fig 35 Remove the friction disc of clutch See Fig 36 37 Figure 35 Figure 36 Figure 37 10 Insert a special shaft into the hole fix new friction plate on the flywheel of engine See F...

Страница 39: ...3 Figure 42 Figure 43 13 Fix parts according to reverse operation to the disassembly Timing chain 1 Fix the timing chain n the sprocket of crankshaft Mark A on the sprocket of crankshaft must be in th...

Страница 40: ...Distributor replacement turn around the crank shaft See Fig 44 direct the line on the pulley of crankshaft straight to the 0 degree line on the cover of engine See Fig 46 Figure 44 Figure 45 39...

Страница 41: ...6 2 Remove the rocker cover of head by removing two bolts See Fig 47 Figure 47 3 Check the anchor hole if it is not on the direction shown by Fig Repeat above 1 as to obtain the hole direction shown b...

Страница 42: ...g 48 49 Figure 48 Figure 49 4 Align the mark 2 on the shaft of distributor to the mark 1 on the aluminum housing See Fig 50 Figure 50 5 Insert the distributor slowly to the hole See Fig 51 Confirm the...

Страница 43: ...level ground b The toe in of the front wheels should be 1 18 inches To check for alignment measure distance A and B between the centerline CL of the wheels The proper toe in dimension A should be 1 18...

Страница 44: ...n engine I I 3 Engine oil I I 4 Coolant I 5 Coolant hose and joints I I R 6 Exhaust I I 7 Transmission oil I R Ignition 8 Coil I 9 Distributor for ignition I 10 Air cleaner C I 11 Throttle cable and c...

Страница 45: ...spark plug and all filler caps are properly installed 2 If the engine case is excessively greasy apply degreaser with a paint brash Do not apply degreaser to the wheel axles 3 Rinse the dirt and degre...

Страница 46: ...rain the fuel from the carburetor float chamber into a clean container by loosening the drain bolt this will help prevent fuel deposits from building up Pour the drained fuel into the fuel tank 3 Remo...

Страница 47: ...46...

Страница 48: ...during the 90 days warranty period please contact your nearest authorized dealer for repairs What is not covered under this warranty This warranty does not cover any seller vehicle that has been subj...

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