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17

138727_Rev_F   8/9/11

 Remove the 

black rubber 

gasket from 

the valve.

Figure  17.   

Valve Regulator replacement.

5.  Replace the Burner Assembly: Slide the venturi 

tube into the Air Shutter and engage the tube 

fully over the orifice. The burner should engage 

with the support brackets on the floor of the 

firebox. Properly located, the burner will be level 

and locked into correct alignment with the pilot 

assembly as in fig. 13.

6.  Adjust the Air Shutter:   
  • Slide the shutter forward (toward yourself)  to 

open the inlet. Slide it back to the rear to close. 

The shutter is set at the half way position at 

the factory. This is an optimum setting for most 

installations using natural gas. Propane use, 

however, may require a different setting.. See the 

section, Flame Appearance / Air Shutter Adjust-

ment on page 22 for further details.

7.  Change the Regulator: See Fig. 17.
  •  Using a Torx T-20 screwdriver or small spade 

screwdriver, remove the three specialty screws 

from the front of the valve regulator. 

  •  Remove the regulator tower and gasket.  

BE SURE TO REMOVE THE BLACK RUBBER GASKET 

FROM THE VALVE.  

  •  Install the new variable regulator tower with 

the new rubber gasket. Thoroughly tighten new 

regulator to valve body.

8.  Apply the Conversion Labels:
  •  Apply LABEL A to the cabinet floor so that it 

may be seen by anyone servicing the fireplace.  

•  Apply LABEL B to the Rating Plate in the space 

provided.

9.  Reassemble the fireplace, apply gas to the system 

and check for gas leaks including all gas lines 

before and after the valve. NEVER USE AN OPEN 

FLAME TO CHECK FOR GAS LEAKS. 

Use an electronic gas detector or 50/50 soapy 

water solution to check for leaks at all connection 

joints. The soap solution will actively bubble if a 

leak is present. Tighten connections until no leaks 

are detected.

 IMPORTANT: Correct gas pressure is essential for 

efficient and safe operation.  It is important that 

the correct gas pressure be established at the 

time of the installation.  For more details, see the 

Gas Pressure section of this manual on page 15 

and the Rating Plate.

WHEN LIGHTING THIS APPLIANCE, ALWAYS REFER TO 

THE LIGHTING INSTRUCTIONS ON THE INSIDE BACK 

COVER OF THIS MANUAL.

Figure 14.  Main orifice location with burner skirt and 

burner assembly removed. 

Figure 15.  Changing the Air Shutter orientation.

Figure 16.   Pilot Orifice replacement.

Pilot Assembly

Pilot Hood

Pilot Orifice

Retainer 

Clip

Burner Orifice

Lift shut-

ter in 

slot and 

reverse 

position.

Apply small conversion 

notice label here.

Содержание GI 550 DV

Страница 1: ...ce QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ Ne pas tenter d allumer l appareil Ne touchez aucum interrupteur Ne pas vous servir des t l phones se trou vant dans le b timent o vous trouvez Appelez imm...

Страница 2: ...mpletion of the installation Suggested Tools for Installation and Service External regulator for Propane only Piping which complies with local code Manual shut off valve T Handle required in Massachus...

Страница 3: ...engage it from the Glass Frame Latch Release Tool Left Latch Release Unpacking the Fireplace A Miscellaneous Hardware Kit is packed within the right side compartment of the firebox It contains Install...

Страница 4: ...onversion Kit LP to NG 156447 High Altitude Adjustment Kit LP 156451 High Altitude Adjustment Kit NG 156452 Wall Thermostat 750003 Remote Control 129706 Cast Iron Surrounds 40 Wide x 30 High 32 w plin...

Страница 5: ...vir de cet appareil s il a ete plonge dans l eau completement ou en partie Appeler un technicien qualifie pour inspecter l appareil et rem placer toute partie du syste me de controle et toute commande...

Страница 6: ...for use with 3 Type B vent pipe components or a Listed Flexible gas liner See the Appendix on page 28 for a complete list of vent pipe manufacturers whose prod ucts are approved for use with this appl...

Страница 7: ...he height appropriate to your installation require ments Figure 2 Firebox dimensions Figure 3 Minimum fireplace dimensions GI 550 DV A Opening Width 34 1 2 876 mm with leveling brackets 36 914 mm B Op...

Страница 8: ...least 16 forward of the firebox glass panel with the following exception Cast Iron surrounds without Plinth the hearth pro tection must extend 36 x 18 See fig 4 Table 1 Fireplace Facing Options J tul...

Страница 9: ...nry or zero clearance flue CANNOT be used to vent any other appliance Flexible liner components may not be exposed in any living space Installation of any components not manufactured or approved by J...

Страница 10: ...the unit and will carry the exhaust gases to the outside of the house This exhaust liner must be directly connected to the unit and run the full length of the chimney See fig 6 The other 3 liner will...

Страница 11: ...uld be cut or pried off 2 Remove the damper assembly This includes the damper blade handle and any linkage Two 3 liners must be able to pass through the damper area 3 Remove any fire screen or door as...

Страница 12: ...ebox where it will be readily seen should the insert be removed Cutting of any sheet metal parts on a solid fuel fireplace is prohibited If the factory built fireplace has no gas access hole s provide...

Страница 13: ...st not block or seal any venti lation openings on the prefabricated fireplace Vent Connection The Vent Collar Plate located on top of the cabinet is removable to ease connection of the vent liners in...

Страница 14: ...Turn on gas supply and test for gas leaks using a 50 50 soapy water solution or a gas detector Never use an open flame to check for leaks A T HANDLE GAS SHUT OFF VALVE IS RE QUIRED IN MASSACHUSETTS I...

Страница 15: ...ing its individual manual gas shut off valve gas cock during any pressure testing of the gas supply piping system that is equal to or exceeds pres sures of 1 2 psig 3 5 kPa Inlet Pressure MIN MAX Natu...

Страница 16: ...ng a 4 mm hex key unscrew the pilot orifice counterclockwise Replace with the orifice from the kit Tighten new orifice securely into the base of the pilot assembly Replace Pilot Hood by pushing it int...

Страница 17: ...rubber gasket Thoroughly tighten new regulator to valve body 8 Apply the Conversion Labels Apply LABEL A to the cabinet floor so that it may be seen by anyone servicing the fireplace Apply LABEL B to...

Страница 18: ...lugged directly into a properly grounded three prong receptacle DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG ALWAYS DISCONNECT THE POWER SUPPLY BEFORE SERVICING THE BLOWER Wall Thermostat In...

Страница 19: ...ent the rear panel to align with the brick courses on the Side Panels as shown in fig 20 Place the panel against the back wall of the firebox resting on the log shelf as in fig 21 4 Install the Side P...

Страница 20: ...skirt against the back of the firebox as shown in fig 24 2 Set the Lower Left and Right logs in place on the burner plate pegs as shown in fig 25 3 Set the three upper logs on the appropriate pegs as...

Страница 21: ...s described in the lighting instructions located on the fireplace s rating plate and back cover of this manual 2 PILOT FLAME The pilot flame should be steady not lifting or floating The flame should b...

Страница 22: ...anger brackets that engage with the hanger tabs on the firebox Hanger Brackets Surround Assembly Each of the surround assemblies and front facings is completely assembled at the factory No further as...

Страница 23: ...ways follow the Lighting Instructions located on the inside Back Cover of this manual and also on the Rating Plate located in the burner controls compartment 2 For the first several hours of operation...

Страница 24: ...tube Glass Care Clean the glass as necessary Wipe the surface with a clean dampened soft cloth Follow with a dry soft towel Take care not to scratch the glass surface Scan 70i Sliding Glass Panel Car...

Страница 25: ...es using a blanket or towel 3 The glass panel is held in place by four retainer clips Use a screwdriver to carefully pry these up off the edge of the glass retaining walls See fig 35 4 Remove the old...

Страница 26: ...26 138727_Rev_F 8 9 11 Universal GI 550 Illustrated Part Breakdown DV Figure 37 Part Identification...

Страница 27: ...0 Cabinet Top 221737 41 Gasket Vent Adaptor 222281 42 Vent Connector Assembly 222259 43 Gasket 3 Adaptor 129677 44 Heat Shield Top Firebox 222415 45 Relief Door 222432 46 Burner Top Plate 221749 47 Bu...

Страница 28: ...ch cap Place the switch in the OFF position 5 Run the receiver wires out the back of the switch box and connect the leads to the TH and TH TP terminals on the valve DO NOT DISCONNECT ANY WIRES FROM TH...

Страница 29: ...associated with the repair of gas controls plumbing burners log set or sheet metal firebox beyond the warranty period 5 Damage caused by unauthorized modification use or repair 6 Damage to enameled s...

Страница 30: ...erformed ____________________________ _________________________________________ _________________________________________ Your fireplace insert has a unique serial number stamped on the rating plate w...

Страница 31: ...trol which has been under water 3 Access the lower controls 4 Depress gas control knob slightly and turn clockwise to OFF Do not force 8 Push in control knob all the way and hold in Im mediately light...

Страница 32: ...nning the installation it is important that the these instructions be carefully read and understood J tul maintains a policy of continual product development Consequently products may differ in specif...

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