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GF 160 DV IPI   12/17

13. System Check

1.  PURGING THE GAS LINE:  When lighting the appliance 

for the first time, it will take a few moments to clear 

the gas line of air. Once this purge is complete, the 

appliance will operate as described in the lighting 

instructions. From a cold start, it may be helpful to 

let the pilot light burn in mode for 10 - 15 minutes to 

establish positive draft, before turning the burner 

on. See the procedure on the inside back cover of this 

manual. Subsequent burner starts will not require 

purging the gas line unless the supply line is shut off.  

2.  PILOT FLAME:  You can monitor the pilot flame located 

behind the burner at the rear of the firebox. The pilot 

flame should be steady - not lifting or floating. The 

flame should be blue in color around the pilot hood, 

with traces of yellow toward the outer edges. Fig. 13.1.

  The pilot flame should engulf the top 1/8” of the 

flame sensor. The pilot flame should project from the 

pilot hood port toward the burner carry-over ports.  

Adjust the pilot flame using the adjustment screw to 

the left of the valve regulator. See fig. 13.2.

3.  See Flame Appearance / Air Shutter for air shutter 

settings and adjustments.  Note: The more offsets 

there are in the vent system, the greater the need for 

an air shutter adjustment. 

Figure 13.2.   Pilot flame regulation.

Pilot Adjustment

 

               WARNING:  

PILOT ADJUSTMENT SHOULD ONLY 

BE PERFORMED BY A QUALIFIED, 

PROFESSIONAL SERVICE TECHNICIAN.

INITIAL FIRING PROCESS -

Heat-curing the Stove Paint  

 

This appliance has been painted with the highest 

quality coating used in the hearth industry. 

Manufacturers have selected this product because it 

has been proven durable, colorfast, and beautiful at 

temperatures up to 1200°F/650°C.  Although the paint 

has been air-dried at the factory, it must be heat-

cured in order to maximize its coating properties and 

durability. This process occurs during initial firing of 

the appliance and will generate odor and some visible 

smoke. 

We recommend you do the following BEFORE 

operating the appliance for the first time:

1.   Ventilate:  

Open doors and windows and use a fan 

to circulate fresh air throughout the room. 

2.   Vacate: 

The fumes are non-toxic, but can be 

uncomfortable for babies, small children, pregnant 

women, elderly, pets, or anyone having breathing 

difficulties.

Gas Appliance Curing Process

1.   

After the installer has confirmed proper burner 

function at all heat levels

, the homeowner should 

operate the appliance at a low setting for several  

hours, followed by several hours operation at a 

high setting. 

2.  Off-gassing by paint and log set ceramic material 

may leave a white, powdery deposit on the inside 

surface of the glass panel. 

This residue must be 

removed using a non-abrasive hearth gas appliance 

glass cleaner or warm water to prevent permanent 

etching of the glass. 

  DO NOT USE AMMONIA-BASED CLEANERS. DO NOT 

CLEAN HOT GLASS.

See OPERATION sections, pages 25-30, for detailed, 

day-to-day operating procedures.

Figure 13.1.  

Normal pilot flame projection.  

Содержание GF 160 DV IPI

Страница 1: ...and service must be performed by a qualified installer service agency or the gas supplier In the Commonwealth of Massachusetts a carbon monoxide CO detector shall be installed in the same room as the...

Страница 2: ...t b Be either hard wired or battery powered or both and c Shall comply with NFPA 720 2005 Edition 3 A Product approved vent terminal must be used and if applicable a Product approved air intake must b...

Страница 3: ...heck 23 14 Flame Picture Adjustment 24 15 Operation Guidelines 25 Manual Operation 26 Remote Control 27 30 16 Maintenance 31 Annual Cleaning 31 Glass Care Replacement 31 Safety Screen Replacement 33 B...

Страница 4: ...t LP 158057 Rock Wool Embers 1 oz 157259 1 5v AA Alkaline Batteries 4 224109 Remote Control Transmitter 157495 Remote Transmitter Wall Bracket 223951BKP Door Adjustment Washers 3 117587 GF 160 DV IPI...

Страница 5: ...ove the Glass Panel by pulling the two latch hooks out to disengage them from the glass frame Fig 2 2 Tilt the glass frame forward then lift it straight up and off of the stove 3 Remove the Miscellane...

Страница 6: ...erous operation Verify operation after servicing 4 Safety Information Due to the high operating temperatures this appliance should be located out of traffic and away from furniture and draperies Maint...

Страница 7: ...istant materials are considered combustible they are difficult to ignite but will burn Also fire rated sheet rock is considered combustible Floor Protection This appliance MAY NOT be installed directl...

Страница 8: ...cove Ceiling Height from floor 69 1752 mm Alcove clearances are determined through testing in specific construction configurations which often result in greater clearances than an open stove installat...

Страница 9: ...c Direct Vent Industrial Chimney Corp ExcelDirect Bernard Dalsin Mfg Pro Form Olympia Chimney Supply Inc Ventis Direct Vent Use parts of one manufacturer only DO NOT MIX VENT COMPONENTS FROM DIFFERENT...

Страница 10: ...ertical vent runs over 12 ft in uninsulated air space may require the stove be operated in CPI mode for best performance ALL VENTING MUST TERMINATE END WITHIN ONE OF THE DESIGNATED AREAS SET STOVE EXH...

Страница 11: ...QUIRE THE APPLIANCE BE OPERATED IN CONTINUOUS PILOT MODE CPI TO ASSURE ADEQUATE DRAFT AND PROPER PERFORMANCE RE INSTALL THE TOP PLATE BEFORE CONNECTING VENT TO THE STOVE Horizontal Termination Any hor...

Страница 12: ...h grade and building clearance requirements per local and national building codes Figure 6 7 Minimum vent required for horizontal termination Any horizontally terminated vent run must include a minimu...

Страница 13: ...a height 15 ft above the meter regulator assembly I Clearance to service regulator vent outlet 3 ft 91 cm J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any o...

Страница 14: ...TS OF THE CAN1 B149 1 AND 2 INSTALLATION CODE Fuel Conversion Procedure 1 Turn off gas supply to stove 2 Open the door and release the glass frame latches to remove the glass frame and open the firebo...

Страница 15: ...d Red LP indicator Figure 7 3 Injector and Pilot conversion The LP shutter lock screw sets the minimum shutter opening for propane INSTALLER NOTE Pilot Shield is removed for PROPANE in a Minimum Vent...

Страница 16: ...lt the burner assembly downward to engage the venturi tube with air shutter assembly BE CERTAIN THE BURNER IS LEVEL AND SECURELY ENGAGED WITH THE FRONT SUPPORTS ON THE FIREBOX FLOOR 10 Remove the Util...

Страница 17: ...nstall the LP regulator motor using the new components included in that kit Connect the motor leads to Terminal M on the IFC See Fig 7 8 13 Reinstall the Control Compartment and Utility Panel Engage t...

Страница 18: ...alternatives 14 Apply the identification labels to the stove where they can be seen by a service person Label A apply to the Lower Door Hinge Fig 7 8 Label B apply to the designated field on the stove...

Страница 19: ...use at elevations above 2000 feet Check with your gas supplier before performing derate adjustment to the burner If the gas supplier does not derate fuels install High Altitude Adjustment Kit 158059...

Страница 20: ...t a panel in place against the firebox wall and use a flat head screwdriver to pry the retainer tab down just enough to hold the panel snug in place 3 Repeat with the other side panel INSTALL FUEL OR...

Страница 21: ...orner of the firebox as shown in fig 12 1 3 Left Log Engage the hole in the charred end of the Left Log 3 with the Base Log pin and lean it up against the back corner of the firebox See figs 12 1 and...

Страница 22: ...do not completely block gas flow through the ports in a single layer Also DO NOT OBSTRUCT THE AIR SPACE BETWEEN THE BURNER PERIMETER AND THE BURNER SKIRT See fig 12 4 Clear White Fire Glass 156815 Bl...

Страница 23: ...LIFIED PROFESSIONAL SERVICE TECHNICIAN INITIAL FIRING PROCESS Heat curing the Stove Paint This appliance has been painted with the highest quality coating used in the hearth industry Manufacturers hav...

Страница 24: ...the air inlet shutter has been set to provide optimal combustion efficiency under a variety of venting configurations The air shutter may be adjusted however to accommodate the conditions of your indi...

Страница 25: ...er flammable liquids 5 This appliance can be operated with a continuously burning pilot flame Exercise caution when using household products containing combustible vapors 6 CAUTION DO NOT OPERATE THIS...

Страница 26: ...n ignition device that lights the pilot automatically Do not try to light the pilot by hand 1 Set the Mode Switch to OFF See fig 15 1 2 Confirm the stove is connected to 120VAC house current 3 Mode Sw...

Страница 27: ...decreases or steps down the fire intensity Conversely as room temperature cools the valve gradually increases flame intensity The overall result is more comfortable even heating that minimizes temper...

Страница 28: ...temperature range and flame height MODE Key used to select the component to be controlled CPI IPI Burner and Accent Lamp The supplied Wall Mount Bracket can be used for convenient hand held transmitt...

Страница 29: ...ot will ignite followed shortly by the burner A single beep from the Receiver will confirm reception of the command Turn off the Burner Press the ON OFF Key The display will show only the room tempera...

Страница 30: ...l turn the Lamp OFF Child Safety Lock This function will lockout the Transmitter to prevent unsupervised operation To activate the Lock press the Mode key and UP Key at the same time Fig 15 17 To de a...

Страница 31: ...ust and debris Vacuum more frequently if there are pets in the home Use a soft brush attachment and handle log set components carefully The pilot assembly and burner base should be inspected and clean...

Страница 32: ...cated below the firebox floor and push the stem back far as it will travel See fig 7 1 page 15 4 Remove the Burner Lift the front of the burner base to disengage it from the support brackets and pull...

Страница 33: ...screws and retainer brackets as shown in fig 16 4 The replacement screen and frame installs as a single unit using the original four brackets and screws 7 Install replacement side glass and gasket Wra...

Страница 34: ...ng See fig 16 4 Depress the center release tab to open the battery access cover 3 Install four 1 5v AA batteries following the polarity orientation shown below and on the panel 4 Reconnect power to th...

Страница 35: ...35 GF 160 DV IPI 12 17 Figure 17 1 GF 160 DV IPI Proflame 2 Wiring Schematic including Premium Upgrade components 17 Appendix PILOT 0584 922 0584 921 0584 920 0584 924...

Страница 36: ...36 139894 GF 160 DV IPI 12 17 78 Figure 17 2 GF 160 DV IPI Firebox and Cast Iron Assembly...

Страница 37: ...ire Strain Relief Heyco 7P 2 Large 36 22605092 Rear Cover Supply Lines Matte Black 37 158080 Glass Ceramic Side 5mm 197 INC Gasket 38 38 225961 Gasket Woven Tape 187 x 750 39 22595492 Retainer Side Gl...

Страница 38: ...4 Proflame 2 IFC Control Board 11 158006 Replacement Proflame 2 Battery Box 12 226048 Controls Cover 13 226294 Rating Plate Bracket 14 22605992 Control Door Matte Black 15 118034 Bolt M6 x12 Button Hd...

Страница 39: ...917 Screw 8 x 1 2 SM 7 9911 Bolt Hex Cap m6 x 45mm Blk 8 120004 Washer Fender 6 4mm ID x 18mm OD x 1 6mm 9 118267 Sleeve 375 OD x 312 OD x 1 50 10 22602892 Delay Door MB 11 226070 Gasket Delay Door 12...

Страница 40: ...24 CFR PART 3280 THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS THAT IS INDICATED ON THE STOVE S RATING PLATE A GAS CONVERSION KIT IS PROVIDED WITH THE GF 160 DV IPI GAS STOVE THIS APPLIANCE MAY...

Страница 41: ...41 GF 160 DV IPI 12 17 Burner Reference Flame Patterns Figure 17 7 Rock Set flame pattern Figure 17 8 Tumbled Stone flame pattern Figure 17 9 Fire Glass flame pattern...

Страница 42: ...not in conformance with the installation instructions contained in this owner s manual or local and or national fire and building regulations 3 Damage due to service performed by an installer service...

Страница 43: ...eplace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING 1 Set the thermostat to the lowest setting 2 Turn off al...

Страница 44: ...tions December 2017 139894 Your stove has a unique serial number stamped on the rating plate which is hung on the back Please record the serial number in the space below You may also wish to attach yo...

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