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Jonco RATEL RC180 D, Руководство пользователя

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Jonco RATEL RC180 D Скачать руководство пользователя страница 21

RC155PTO Components

1. Hopper, where you feed material into roller

2. Control handle, by which you control feeding, stopping, rejecting material 

or stop for emergency

3. Roller, which is rolling by hydraulic to pull material in to drum housing

4. Housing cover, where you can open and check or change blade

5. Output chute, which can be turned 360 degrees for chips collecting

6. Deflector, which you can adjust throwing angle

7. Spline shaft, which connects to tractor for power transmission

8. Reverse valve, is to control forward, stop and reverse

9. Hydraulic tank cap, where you fill hydraulic oil

10. Hydraulic tank, which is container for hydraulic oil

11. Hydraulic oil gauge, where you can read oil volume level and 

temperature

12. Speed control valve, which control speed of roller/ feeding speed

13. Serial plate, which contains product info and serial number

20

Содержание RATEL RC180 D

Страница 1: ...RATEL SERIES BRUSH CHIPPER User s Manual MODEL RC180 D MODEL RC180 G MODEL RC180 E MODEL RC180 PTO YAAHKIEH VERSION 202110...

Страница 2: ...nd Please take the serial number and all necessary documents you have with you You are gratefully welcome to write us comments and advice which will definitely help us with product improvement This ma...

Страница 3: ...list 16 Components 17 Hopper 21 Feeding control 22 Roller 23 Drum 24 Hydraulic valvle 25 Output chute 26 Hydraulic oil Fuel tank 27 Transmission 28 Maintenance 29 Regular maintenance 29 Lubricant 30 B...

Страница 4: ...r bystanders Warning in black with orange background means ignoring this point could cause serious injuries to operations or bystanders Caution in black with yellow background means ignoring this poin...

Страница 5: ...use serious injuries fire explosion or even deaths Operator safety take a well training and know how to operate in right way keep memorizing all instructions and repeating reading labels are very help...

Страница 6: ...Check if there is damaged worn or missing parts Confirm the collecting site of chips Check and set up the machine in right status Machine should be located away from water gas electric cable or power...

Страница 7: ...l should be stocked in regulated container No flammable liquid on machine Parking and transport safety Parking on a level and stable ground and the machine site is parallel to the ground If the chippe...

Страница 8: ...id and Bolt to drain oil are firmly fixed on All pin and lock site are firmly fixed Components parts and hinge are in good condition Bolts and nuts are all firmly fixed Pressure of tire are right All...

Страница 9: ...cts which are very important and should be checked and confirmed before starting the machine They are Work site Material and Chipper Work site preparation Clean up all rocks metal things which could d...

Страница 10: ...as rock metal mud and anything could damage machine Metal rock or glass etc could damage machine seriously caused loss of your property or injuries even deaths Vine around twigs could entangle operato...

Страница 11: ...safety chain and cable make sure chain is hooked evenly with no touching on ground Be sure the cable is connected right and light works fine While parking untowed Each model is equiped with a jacky w...

Страница 12: ...ystanders out of work site Rotor housing cover Be sure all covers are closed and fixed or the machine can not be start due to safety system Lock rod Preparation of PTO chipper Be sure of right and tra...

Страница 13: ...position with lock rod pops in 5 Warming up is very necessary for all oil filling recycling 5 10 minutes warming up is highly recommended for each time working especially the first using Fuel and hydr...

Страница 14: ...start with 8 10cm fresh branches you can evenly increase diameter as time goes by 2 Put the branch on tray and make sure hands out of hopper Hand off the branch when you feel the roller starts feedin...

Страница 15: ...eep this area clean avoid winding Do not stand in front of hopper Walk path Put end with bevel side under roller Hand off twigs Turn and move away Keep moving Keep watching machine and surroundings 14...

Страница 16: ...witch is off Tool box or manual container is closed If you use towing coupler make sure it can coupled well and rear lights works fine If you try to store this machine better to take off battery and a...

Страница 17: ...objects such as debris rocks or tools in hopper All covers are firmly fixed Tire is with right pressure Recheck regular daily maintenance chart Items checked after stop Control rod is on position of s...

Страница 18: ...17 1 Hopper 2 Control rod 3 Roller 4 Housing cover 5 360 turnable output 6 Deflector 7 Engine 8 Tow coupler 10 Belt cover 9 Jacky wheel 12 tire 11Torsion axle 13 Serial plate Components...

Страница 19: ...ees for chips collecting 6 Deflector which you can adjust throwing angle 7 Engine which supplies power to drum and hydraulic system 8 Tow coupler which use for connection for towing 9 Jacky wheel whic...

Страница 20: ...eversing valve 9 Hydraulic oil tank cap 10 Hydraulic oil tank 3Roller 4housing cover 5 360 turable output 6 Deflector 7 540rpm Spline shaft Input 540rpm minimum 13 Serial plate 12 Speed control valve...

Страница 21: ...be turned 360 degrees for chips collecting 6 Deflector which you can adjust throwing angle 7 Spline shaft which connects to tractor for power transmission 8 Reverse valve is to control forward stop an...

Страница 22: ...d for feeding Second position or middle is stop for feeding Third position is reverse for push back material Maintenance Make sure no debris left in hopper Objects like rock glasses and metal will dam...

Страница 23: ...unction How to use Follow the instructions from label or manual to use emergency stop and control handle Knowing the function of feeding control will ensure the proper operation of this machine and av...

Страница 24: ...which cuts branches into chips Make sure you have gloves on and well protected from cutting Notice Roller No entry of the feeding space even for hands head Improper operating will cause injuries or d...

Страница 25: ...ouching could cause serious injuries or deaths Danger How to use There is safety switch on drum housing only if the housing cover is locked machine can be started Function Drum which cuts branches int...

Страница 26: ...c must be released due to high temperature and pressure before any maintenance Maintenance Check coupler and tube ensure no leaking All connections are firmly tightened No cracking on power cables Dan...

Страница 27: ...ous 7 Fix all part back in return and start with small parts Make sure the output chute is hooked by crane or supported beneath before disassembling chute Make sure of wearing protectives in order to...

Страница 28: ...A gauge to show volume of fuel In side of hydraulic oil tank a gauge to show volume and temperature of hydraulic oil Do not fully fill the tank and keep space for steam expansion Seal the cap to avoid...

Страница 29: ...e of belt Right tension can ensure efficient power transmission Stop machine completely and take off belt cover to check and test the tension of belts Maintenance Oil can seep and damage belts make su...

Страница 30: ...lts while checking blades change if necessary Gap between blade and anvil Do adjustment to get right gap 1 1 5mm between blade and anvil Anvil Check anvil while change blade change if necessary Belt C...

Страница 31: ...are taking heavier chipping work the following chart should be adjusted accordingly Item Position Every 8 hours Every 40 hours Hub bearing 2 Refer to manual Roller bearing 1 Tension clutch engine 4 Re...

Страница 32: ...the tension number fig 4 4 5 Match the scale number with number in chart Right tension can avoid belt slipping at the peak of power transmisson during max work load 6 After adjustment of belt tighten...

Страница 33: ...0 13 0 14 0 15 0 900 1800 14 0 14 0 15 0 16 0 17 0 Belt length Big ring Tension gauge Small ring Straight level Press level Blade The drum can squeeze or cut a person s limb Wearing loose clothing je...

Страница 34: ...ust be rotating for several minutes after the engine is switched off to stop and do not open the housing cover until the drum has completely stopped turning as this may cause serious injury Protective...

Страница 35: ...to idle speed 3 Switch off engine 4 Wait till drum completely stopped 5 Release clutch 6 Slide off lock rod and open the cover Use latch to stop drum from turning 7 Manually spin drum till you see bl...

Страница 36: ...Drum latch Lock hole 2 Manually spinning drum till lock holes on drum and housing are in line 3 Slide off the lock rod from left side 4 Insert lack rod into holes on house side and drum 35...

Страница 37: ...in serious injury or death from accidental operation The machine must be locked before carrying out maintenance see the safety lock procedure section Turning the drum can squeeze or cut a person s li...

Страница 38: ...he holder to set the correct blade clearance 5 Slowly turn the roller down and check the gap between the other blade and the anvil 6 Tighten bolts by torque of 60 75nm Reverse or replace anvil 1 Remov...

Страница 39: ...k the drum to make sure it is smooth free of scratches wear or bends and clean 3 Check the dirt on the flange bearings 4 Protect flange bearings from dirt or moisture Serious injuries and deaths may o...

Страница 40: ...rates the skin seek medical attention immediately Hydraulic components pumps motors and hydraulic oil are very hot and can cause severe burns during operation Always wear protective masks protective c...

Страница 41: ...r circle with obvious color difference it indicates that the hydraulic oil should be replaced When there is a black mark in the middle of the sample and the light colored hydraulic oil spreads out of...

Страница 42: ...e circuit diagram and checking the mechanical parts to determine the basic cause of the problem There may be more than one fault First establish a list of possible causes of the failure eliminate the...

Страница 43: ...orking or every year Replacement under severe working conditions Replace if needed Filter Replacement Every 400 hours or damaged Hydraulic pump If necessary Refer to schedule Tube and accessarie s Rep...

Страница 44: ...unt blade Clean up material jammed and run machine at max speed Drum shaking Shaft sleeve gets loose Bearing holder gets loose Bearing gets worn Too much debris jammed behind bearing holder Tighten to...

Страница 45: ...tation direction Inlet blocked Clean the hydraulic oil tank and keep the oil level at 3 4 Leak in oil inlet line Check the oil tube or joint for looseness or damage replace or tighten them Sticky oil...

Страница 46: ...45...

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