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JOINT MAKING OPERATIONS

1.

Zero the fence: Install the router bit to be used for your project and 
orient its outer cutting edge toward the fence. Move CLINCHER
carriage to bring fence up to and just touch the outer edge of the bit.
You can sight by eye or use a paper or foil shim to cover fence opening.
You can close the SmartFence gap simply by moving one of its sliding 
sections over to close the gap.

2.

Adjust the TRU-CENTER scale on CLINCHER to align your cutter 
diameter to the cursor hairline.

3.

Move fence back and away from cutter and place your workpiece 
between fence and cutter. Bring fence forward again to completely close
the gap on both sides of board with one edge touching fence and it’s 
other edge touching the outer cutting edge of bit.

4.

Slide the 

Rabbit until its centerline is in alignment with the Carrot on the 

TRU-CENTER scale. Be careful to maintain the position of board, fence 
and orientation of cutter edge toward the fence during these steps.

5.

Remove board and move carriage until 

Rabbit is in near alignment with 

cursor hairline. Lower CLINCHER Cam-handle to the Micro-adjust 
position which engages it’s lead screw and micro adjust as necessary to 
zero the Rabbit to cursor. You can now set the Micro-adjust thumbwheel 
scale to zero. Lock carriage in place. Your workpiece is now centered 
to the center of your router bit.

Centering for Perfect Symmetry

...using the 

Rabbit

It is always desirable to have a dovetail or box joint pattern centered to your
workpiece so that the outside pins are of equal size. By finding the exact
center of your workpiece, a symmetrical joint will be assured when the 
template is properly aligned before making the series of cuts.

With the patented CLINCHER and its patent pending 

TRU-CENTER

FINDER, this formerly difficult and laborsome procedure of finding the exact
board center is now very simple and nearly automatic - and, with no need to
remove the router bit. To aid in achieving perfect symmetry, all variably
spaced template patterns have yellow diamonds for centering alignment
while all equally spaced patterns can use any cut line (Red or Black) for

alignment. As a general rule, when diamonds are only on one edge of a
template (variably spaced patterns only), all lines on its opposite edge can
also be used for centering alignment.

Steps for Centering

Edge of bit just
“kissing” face of fence.

Workpiece

Router Bit

Pointer on rabbit aligned
with carrot on TRU-CENTER scale.

Hairline

Rabbit

11

Содержание Clincher Fence Machine

Страница 1: ...ING Box joints Double Double Box joints Half Blind Dovetails Double Dovetails Through Double Through Dovetails Jointech s exclusive BoxtailsTM Plus 18 Scales for repetitive cutting Cutting intervals range from 1 8 up to 7 8 Complete Instructions and Setup for Clincher Fence MachineTM and SmartFence Manufactured by Jointech Inc P O Box 790727 San Antonio TX 78279 Customer Svc 210 524 9104 Facsimile...

Страница 2: ...earing protection when operation of power tools Always turn off power to any other tools prior to any adjustment of CLINCHER Allow a cutting tool to come to a complete stop before repositioning of fence sliding section or profile insert If CLINCHER is mounted to a moveable base always secure base to work surface by clamping screws or otherwise fastened before using Always tighten SmartFence slidin...

Страница 3: ...ech Incorporated HOME USE WARRANTY A FULL FIVE YEAR WARRANTY MICRO ADJUST THUMBWHEEL Each detent represents 001 of fence movement Decal indicates which direction fence will move during rotation After an adjustment it s scale sleeve can be re calibrated to Zero Use thumbwheel only when the cam handle clamp is in the micro adjust position CAM HANDLE CLAMP POSITIONS 1 UPRIGHT Carriage is released fro...

Страница 4: ... System These full length videos cover tool selection material preparation resawing table saw setups router setups for jointing and joinery inlays rabbeting sanding gluing up finishing and more After a methodical step by step explanation a final review is made to give you confidence to begin the project Featuring Master Woodworker Jay Hilgeford Jay Hilgeford has been a woodwork instructor and teac...

Страница 5: ...range may be a indication that the machine was not mounted level and true or that there is a slight unevenness or twist in the table s surface This condition can be corrected by one of two ways a At the center of the CLINCHER S range loosen fence fastening hardware and temporarily place a thin shim under each fence end under glide strip or under the side that binds to slightly raise fence Re tight...

Страница 6: ...lways align centerlines of insert and fence to center of router 3 Never turn on router when cutter is within profile of insert without first manually turning cutter to insure clearance 4 To remove insert loosen infeed sliding section and pull apart If necessary use a slot blade screwdriver to pry apart Be careful not to damage or nick sliding section 5 Once fence is centered to cutter if you do no...

Страница 7: ...ence sections close to the cutter leaving 1 8 to 1 4 on each side 3 Loosen both clamping knobs 3 4 turns on outfeed section and push knobs into back of fence see illustration This will disengage indexer rods from keyways on fence body and allow them to be rotated 4 Turn both indexer rods to adjust to the desired offset Each number from 1 to 7 viewed through the windows represents fence offsets in ...

Страница 8: ...nly be sure to orient the pieces with the side marked for the face either up or down for all the pieces Wider grooves can be cut using straight bits preferably spiral upcut bits Mortises of any width can be cut on the table using multiple passes with the saw blade or a dado blade The CLINCHER can be set up as a saw fence to control the width of the cut with absolute accuracy Regardless of the meth...

Страница 9: ...ece and make a cope cut in the scrap piece Check the fit of the scrap cope in a stile If the fit is acceptable make the cope cuts in the rail ends Until the advent of the large horsepower variable speed routers raised panels were made by table saw shaper or by hand with a plane There is now a large selection of router bits horizontal and vertical to choose from A 3 1 2 horsepower router can easily...

Страница 10: ...l cutting bits is completely different than for the horizontal bits The bits are 11 8 in diameter and do not require the large table opening that the horizontal bits do With the smaller diameter bits a lower horsepower router can be used You should have no problem with a 1 1 2 horsepower router but a 1 2 diameter collet is a must To support the panels a tall fence is required The SmartFence and Fe...

Страница 11: ...d by making successive passes with the cutter This is accomplished using side by side cut lines on these templates Yellow diamonds on some templates are alignment marks which are used to center your workpiece to achieve symmetry MAKING THE PERFECT JOINT Once you have selected your project and the stock thickness has been determined select the type of joint that you want Usually the design and scal...

Страница 12: ...ges it s lead screw and micro adjust as necessary to zero the Rabbit to cursor You can now set the Micro adjust thumbwheel scale to zero Lock carriage in place Your workpiece is now centered to the center of your router bit Centering for Perfect Symmetry using the Rabbit It is always desirable to have a dovetail or box joint pattern centered to your workpiece so that the outside pins are of equal ...

Страница 13: ...mark your boards before you start cutting NOTE If your board edges fall onto or so close to a cut line that you cannot determine which series of cut lines to assign for pins or tails or if the size of the outside pins will be too small you can take the following steps A Choose another template pattern B Trim board widths slightly C Pre cut tail boards on first cut and after cut tail boards on last...

Страница 14: ...e used in the next step to establish which series of cuts RED or BLACK to use for the pins and which to use for the tails 3 Determine Pin and Tail Cuts Find the full size plan page for your selected template pattern to determine the choice for a properly cut tail and pin board Refer to the earlier Section on Making The Perfect Joint Place your board onto plan page and align pencil mark to one of t...

Страница 15: ...for Symmetry Use the CLINCHER Rabbit and the TRU CENTER scale to center the bit on your workpiece following the instructions in the earlier Section on Making The Perfect Joint After finding center lock carriage and install the selected template Take one of your workpieces and place a small pencil mark at its center on one end You can do this by placing it against the fence and up close to the bit ...

Страница 16: ...joint is assembled Take extra care when making your initial setups 6 Making the Tails The tails are made with all the cuts through the end grain with the boards vertical and at right angles to the table and the fence Use the following procedure and the assigned template lines to make the tail pieces 1 Clamp your tail boards to the Vertical Push Fixture with a backing board as shown Be sure the wor...

Страница 17: ...ess Mark your workpieces To help keep everything straight gather the four sides of your project and mark each of the inside and outside surfaces number each corner and mark one edge to use as a reference edge to the fence 1 Set Depth of Cut Determine the proper depth of cut following the instructions in the previous section on Half Blind Dovetails 2 Prepare Stock Thickness The method of making thr...

Страница 18: ...ide of the cutter with the Stop Block located on the infeed side Even though you are removing only a small sliver of material in this cut it is in the WRONG direction for the rotation of the bit Exercise great care to hold the workpiece firmly against the fence to prevent the bit from grabbing and throwing the workpiece away from the fence 6 Making the Tails The tails are made with all the cuts th...

Страница 19: ...t to cursor If an upper symmetry mark is called for from your selected stock width any upper yellow diamond on template can be used 2 Set Depth of Cut Determine the proper depth of cut following the instructions in the previous section on Half Blind Dovetails 3 Prepare Stock Thickness THROUGH Double Dovetails only The method of making through dovetails on a router table requires that your stock th...

Страница 20: ... the VPF and perform the series of cuts which will mate to the pin workpiece The tail board can now be trial fitted to the completed pin board b SLIDING METHOD 1 Select a suitable workpiece for the middle section The board should be several inches long and same width as your tail and pin work pieces but of thicker stock Plane it to a dimension that is greater than the depth of your dovetail cut by...

Страница 21: ...tock width any lower yellow diamond on template is a symmetry mark for alignment to cursor If an upper symmetry mark is called for any upper yellow diamond on template can be used 2 Set Depth of Cut Set the depth of cut equal to the stock thickness which should also be the same as your router bit diameter DO NOT set the depth slightly greater than your stock thickness as you do for conventional bo...

Страница 22: ...ns The boards should be several inches long and same width as your tail and pin workpieces but of thicker stock Plane each to a dimension that is greater than the depth of your dovetail cut by the wall thickness amount found on the respective full size plan page As in the previous method test cuts will determine the precise thickness required to achieve uniform wall thickness 2 Perform the assigne...

Страница 23: ...2 A for all dovetail cuts 2 Set Depth of Cut Find the depth of cut for your dovetail bit following the instructions in the previous section on Half Blind Dovetails 3 Center Board for Symmetry Use the CLINCHER Rabbit and the TRU CENTER scale to center the bit on your workpiece following the instructions in the earlier Section on Making The Perfect Joint After finding center lock carriage and instal...

Страница 24: ... glue in place Allow to dry 4 Clamp the tail middle section workpiece to the VPF and perform the assigned series of dovetail cuts which will mate it to the tail workpiece 5 Fit together to the tail board and glue in place Allow to dry 6 On both pin and tail workpieces place a mark on the middle section part of the workpiece which will extend its length by the wall thickness On a table saw cut off ...

Страница 25: ...t force the box through the cutter too fast Make a nice smooth slide past the cutter Do not pull the work back through the cutter for the next cut Push the workpiece past the cutter and shut off the router Lift workpiece off the fixture pull back and reposition the fence to make the next pass Making the Sockets 1 Select a piece of stock long enough to make all the splines and wide enough to grasp ...

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