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1083288-UIM-A-0114

Johnson Controls Unitary Products

3

• Furnaces for upflow installation on combustible flooring shall not

be installed directly on carpeting, tile or other combustible material
other than wood flooring.

• Check the rating plate and power supply to be sure that the electri-

cal characteristics match. All models use nominal 115 VAC, 1
Phase, 60-Hz power supply. DO NOT CONNECT THIS APPLI-
ANCE TO A 50-Hz POWER SUPPLY OR A VOLTAGE ABOVE
130 VOLTS.

• Furnace shall be installed so the electrical components are pro-

tected from water.

• Installing and servicing heating equipment can be hazardous due

to the electrical components and the gas fired components. Only
trained and qualified personnel should install, repair, or service
gas heating equipment. Untrained service personnel can perform
basic maintenance functions such as cleaning and replacing the
air filters. When working on heating equipment, observe precau-
tions in the manuals and on the labels attached to the unit and
other safety precautions that may apply.

COMBUSTION AIR QUALITY 

(LIST OF CONTAMINANTS)

The furnace requires 

OUTDOOR AIR

 for combustion when the furnace

is located in any of the following environments.

• Buildings with indoor pools
• Chemical exposure
• Commercial buildings
• Furnaces installed in hobby or craft rooms
• Furnaces installed in laundry rooms
• Furnaces installed near chemical storage areas
• Restricted Environments

The furnace requires 

OUTDOOR AIR

 for combustion when the furnace

is located in an area where the furnace is being exposed to the follow-
ing substances and / or chemicals.

• Antistatic fabric softeners for clothes dryers
• Carbon tetrachloride
• Cements and glues
• Chlorine based swimming pool chemicals
• Chlorinated waxes and cleaners
• Cleaning solvents (such as perchloroethylene)
• De-icing salts or chemicals
• Halogen type refrigerants
• Hydrochloric acid
• Masonry acid washing materials
• Permanent wave solutions
• Printing inks, paint removers, varnishes, etc.
• Water softening chemicals

When outdoor air is used for combustion, the combustion air intake duct
system termination must be located external to the building and in an
area where there will be no exposure to the substances listed above.

CODES AND STANDARDS

Follow all national, local codes and standards in addition to this installa-
tion manual. The installation must comply with regulations of the serv-
ing gas supplier, local building, heating, plumbing, and other codes. In
absence of local codes, the installation must comply with the national
codes listed below and all authorities having jurisdiction.
In the United States and Canada, follow all codes and standards for the
following, using the latest edition available:

STEP 1 - Safety

• US: National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1 and

the Installation Standards, Warm Air Heating and Air Conditioning
Systems ANSI/NFPA 90B

• CANADA: CAN/CGA-B149.1 National Standard of Canada. Natu-

ral Gas and Propane Installation Codes (NSCNGPIC)

STEP 2 - General Installation

• US: Current edition of the NFGC and NFPA 90B. For copies, con-

tact the 

National Fire Protection Association Inc.
Batterymarch Park
Quincy, MA 02269

or for only the NFGC, contact the 

American Gas Association, 
400 N. Capital, N.W. 
Washington DC 20001 

or www.NFPA.org

• CANADA: NSCNGPIC. For a copy contact:

Standard Sales, CSA International
178 Rexdale Boulevard
Etobicoke, (Toronto) Ontario Canada M9W 1RS

STEP 3 - Combustion and Ventilation Air

• US: Section 5.3 of the NFGC, air for Combustion and Ventilation
• CANADA: Part 7 of NSCNGPIC, Venting Systems and Air Supply

for Appliances

STEP 4 - Duct Systems

• US and CANADA: Air Conditioning Contractors Association

(ACCA) Manual D, Sheet Metal and Air Conditioning Contractors
Association National Association (SMACNA), or American Society
of Heating, Refrigeration, and Air Conditioning Engineers
(ASHRAE) 1997 Fundamentals Handbook Chapter 32.

STEP 5 - Acoustical Lining and Fibrous Glass Duct

• US and CANADA: Current edition of SMACNA and NFPA 90B as

tested by UL Standard 181 for Class 

I

 Rigid Air Ducts

STEP 6 - Gas Piping and Gas Pipe Pressure Testing

• US: NFGC; chapters 2, 3, 4, & 9 and National Plumbing Codes
• CANADA: NSCNGPIC Part 5

STEP 7 - Electrical Connections

• US: National Electrical Code (NEC) ANSI/NFPA 70
• CANADA: Canadian Electrical Code CSA C22.1

These instructions cover minimum requirements and conform to exist-
ing national standards and safety codes. In some instances these
instructions exceed certain local codes and ordinances, especially
those who have not kept up with changing residential and non-HUD
modular home construction practices. These instructions are required
as a minimum for a safe installation.

The furnace area must not be used as a broom closet or for any other
storage purposes, as a fire hazard may be created. Never store items
such as the following on, near or in contact with the furnace.

1. Spray or aerosol cans, rags, brooms, dust mops, vacuum

cleaners or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning com-

pounds; plastic items or containers; gasoline, kerosene, ciga-
rette lighter fluid, dry cleaning fluids or other volatile fluid.

3. Paint thinners and other painting compounds.
4. Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To do
so could result in serious personal injury and/or equipment
damage.

Содержание TM9X

Страница 1: ...n 26 Downward Venting 26 Direct Vent Air Intake Connection and Vent Connection 26 Combustion Airflow Path Through The Furnace Casing 27 Ambient Combustion Air 28 Attic and Crawl Space Combustion Air T...

Страница 2: ...ition input rate temperature rise and venting according to the manufacturer s instructions 10 When installed in a non HUD Approved Modular Home or building constructed on site combustion air shall not...

Страница 3: ...ng jurisdiction In the United States and Canada follow all codes and standards for the following using the latest edition available STEP 1 Safety US National Fuel Gas Code NFGC NFPA 54 ANSI Z223 1 and...

Страница 4: ...on FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in pa...

Страница 5: ...r This access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order...

Страница 6: ...tal left hand applications no conversion is required to an MC coil when used with a downflow horizontal furnace A mounting plate supplied with every coil should always be installed on the side desig n...

Страница 7: ...n a flat solid surface this bottom panel will provide an adequate seal to prevent air leakage through the unused bottom opening However if the furnace is to be installed on a surface that is uneven or...

Страница 8: ...e one support located approximately in the center of the furnace near the blower shelf and the third support should be at the return end of the fur nace Maintain a 6 15 2 cm minimum clearance between...

Страница 9: ...rain Optional Return Air Cutout Either side 29 5 For Cladded door add appoximately an additional 75 C SUPPLY END 56 56 20 B 3 23 8 56 Combustion Air Inlet Vent Outlet RETURN END B 24 25 Table 3 Cabine...

Страница 10: ...r that has previously serviced another gas appliance Some utility companies or local codes require pipe sizes larger than the minimum sizes listed in these instructions and in the codes The furnace ra...

Страница 11: ...Gas Piping Upflow Configuration Downflow Configuration Horizontal Configuration External Manual Shut off Valve External Manual Shut off Valve External Manual Shut off Valve To Gas Supply To Gas Suppl...

Страница 12: ...xide personal injury property damage a fire hazard and or death High altitude and propane LP conversions are required in order for the appliance to satisfactory meet the application An authorized dist...

Страница 13: ...Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the main electrical source disconnected connect the th...

Страница 14: ...Single Stage Furnace STD ECM Single Stage Air Conditoner STD ECM Y Compressor 24 Volt Common C 24 Volt Common Compressor Contactor R 24 Volt Hot Y Y2 Second or Full Stage Compressor FIGURE 19 Typical...

Страница 15: ...rnace to not operate No hose clamps are needed for connecting to the condensate pan The condensate will flow to the drain better if an open stand pipe is installed in the drain line See Figure 20 If e...

Страница 16: ...ake coupling the drain opening in the vent drain must not be plugged If the intake drain is used the bird screen cannot be installed This is only approved for upflow and horizontal applications when t...

Страница 17: ...f so that no sagging loops will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose...

Страница 18: ...itch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose t...

Страница 19: ...ose to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position Mov...

Страница 20: ...tting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this posit...

Страница 21: ...o be used any joint where ABS pipe is joined to PVC pipe must be glued with cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a fle...

Страница 22: ...3 55 60 000 4 140 60 000 4 120 80 000 2 50 80 000 2 20 80 000 3 75 80 000 3 55 80 000 4 140 80 000 4 120 100 000 2 15 100 000 2 NA 100 000 3 75 100 000 3 55 100 000 4 140 100 000 4 120 120 000 3 75 1...

Страница 23: ...IGURE 25 Elbow Dimensions TABLE 9 Elbow Dimensions Elbow A Dimension Illustrated in Figure 25 2 Standard 2 5 16 3 Standard 3 1 16 2 Sweep 3 1 4 3 Sweep 4 1 16 TABLE 10 Equivalent Length of Fittings Fi...

Страница 24: ...quirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accord ance with local...

Страница 25: ...ch furnace must have a separate vent pipe Under NO circumstances can the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 28 and 29 can be install...

Страница 26: ...ns Refer to Ambient Combustion Air Supply for proper installa tion Refer to Figures 34 and 35 3 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the...

Страница 27: ...adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the dampe...

Страница 28: ...322 cm2 per 0 879 kW of the total input rating of all equipment located in the enclosure b Not less than the sum of all vent connectors in the confined space 3 The duct shall be least the same cross...

Страница 29: ...clothes dryers and TURN ON any exhaust fans such as range hoods and bathroom exhausts so they shall operate at maximum speed Open the fireplace dampers Do not operate a summer exhaust fan 4 Follow th...

Страница 30: ...eter 1 Turn off all other gas appliances and pilots 2 Run furnace for a minimum of 3 minutes in heating operation 3 Measure time in sec for gas meter to complete 1 revolution and note reading The 2 cu...

Страница 31: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Страница 32: ...ng gas valve regulator screw for the appropriate gas per the following 4 After the manifold pressure has been adjusted re calculate the fur nace input to make sure you have not exceeded the specified...

Страница 33: ...n control The fan on delay is fixed at 30 seconds The fan off delay has 4 settings 60 90 120 and 180 seconds The fan off delay is factory set to 120 sec onds The fan off setting must be long enough to...

Страница 34: ...1203 1182 1150 1125 1095 1064 1031 980 Medium 1076 1059 1029 1007 973 946 908 883 843 800 Medium Low 988 967 936 903 875 838 806 765 737 685 Low 798 769 727 695 650 619 574 517 485 443 TM9X080B12MP11...

Страница 35: ...off and a retry operation begins Also if the flame is lost for 2 seconds during the 10 second stabilization period the gas valve is shut off and a retry operation begins During a retry operation the...

Страница 36: ...rmer wires Both heating and cooling operations will be affected Check polarity at furnace and branch Check furnace grounding Check that flame probe is not shorted to chassis The furnace will not start...

Страница 37: ...ING FERRULE 3 req d GASKET FOAM Door 1 5 ft req d GROMMET 3 req d HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 req d MOTOR MOUNT ORIFICE BURNER Natural 45 PAN CONDENSATE PLUG SE...

Страница 38: ...AVEC LE SERVICE 1042427 UWD A 0413 Fault Code Retrieval To retrieve fault codes push and release ERROR button on control board The LED will flash the last five error codes beginning with the most rece...

Страница 39: ...correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control board volts AC Thermostat Type Other Sy...

Страница 40: ...ot Selectable Explain the importance of regular filter replacement and equipment maintenance Gas Side Air Side System External Static Pressure Owner Education Additional Job Detail Supply static befor...

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