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437642-UIM-C-0210

12

Johnson Controls Unitary Products

SUPPLY VOLTAGE CONNECTIONS

1.

Provide a power supply separate from all other circuits. Install
overcurrent protection and disconnect switch per local/national
electrical codes. The switch should be close to the unit for conve-
nience in servicing. With the disconnect or fused switch in the OFF
position, check all wiring against the unit wiring label. Refer to the
wiring diagram in this instruction.

2.

Remove the screws retaining the wiring box cover. Route the
power wiring through the opening in the unit into the junction box
with a conduit connector or other proper connection. In the junc-
tion box there will be 3 wires, a Black Wire, a White Wire. Connect
the power supply as shown on the unit-wiring label on the inside of
the blower compartment door or the wiring schematic in this sec-
tion. The black furnace lead must be connected to the L1 (hot)
wire from the power supply. The white furnace screw must be con-
nected to neutral. Connect the power supply ground to the green
screw (equipment ground) An alternate wiring method is to use a
field provided 2” (5.1 cm) x 4” (10.1 cm) box and cover on the out-
side of the furnace. Route the furnace leads into the box using a
protective bushing where the wires pass through the furnace
panel. After making the wiring connections replace the wiring box
cover and screws. Refer to Figure 16.

3.

The furnace's control system requires correct polarity of the power
supply and a proper ground connection. Refer to Figure 16

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install the field-supplied thermostat by following the instructions that
come with the thermostat. With the thermostat set in the OFF position
and the main electrical source disconnected, connect the thermostat
wiring from the wiring connections on the thermostat to the terminal
board on the ignition module, as shown in Figure 18 or 19. Electronic
thermostats may require the common wire to be connected. Apply
strain relief to thermostat wires passing through cabinet. If air condition-
ing equipment is installed, use thermostat wiring to connect the Y and C
terminals on the furnace control board to the proper wires on the con-
densing unit (unit outside). 

The 24-volt, 40 VA transformer is sized for the furnace components
only, and should not be connected to power auxiliary devices such as
humidifiers, air cleaners, etc. The transformer may provide power for an
air conditioning unit contactor.

ACCESSORY CONNECTIONS

The furnace control will allow power-switching control of various acces-
sories. 

ELECTRONIC AIR CLEANER CONNECTION

Two 1/4” (6.4 mm) spade terminals (EAC and NEUTRAL) for electronic
air cleaner connections are located on the control board. The terminals
provide 115VAC (1.0 Amp maximum) during circulating blower opera-
tion.

HUMIDIFIER CONNECTION

Two 1/4” (6.4 mm) spade terminals (HUM and NEUTRAL) for humidifier
connections are located on the control board. The terminals provide
115VAC (1.0 Amp maximum) during heating system operation.

A mounting hole is provided on the control panel next to the furnace
control board for mounting a humidifier transformer if required.

SECTION VI: VENT SYSTEM

VENT CONNECTIONS

All models are provided with a flue transition that is sized for 4” diame-
ter vent connections. If a larger size vent connector is required, that
connection must be installed external to the furnace. Figure 17 shows
the furnace as it is shipped from the factory. To convert to a horizontal
or downflow position, remove the four screws that secure the inducer
assembly and rotate 90° being careful not to damage the gasket. Rein-
stall screws. Remove cap from appropriate vent outlet location on the
cabinet, cut insulation in cabinet to same size as the hole provided and
reinstall cap in the hole in the top panel.

 FIGURE 16:  

Electrical Wiring

The power connection leads and wiring box may be relocated to the
left side of the furnace. Remove the screws and cut wire tie holding
excess wiring. Reposition on the left side of the furnace and fasten
using holes provided.

Set the heat anticipator in the room thermostat to 0.4 amps. Setting
it lower will cause short cycles. Setting it higher will cause the room
temperature to exceed the set points.

Electrical Entry

Junction
Box

L1-Hot

Neutral

Connect ground
lead to screw

BLK

WHT

Some electronic thermostats do not have adjustable heat anticipa-
tors. They should be set to six cycles per hour. Follow the thermo-
stat manufacturer's instructions.

In downflow applications, do not block the combustion air inlet. The
furnace must be installed on a coil cabinet or subbase to allow com-
bustion air to enter the burner compartment.

 FIGURE 17:  

Combustion Air Inducer

COMBUSTION AIR INDUCER

90°

90°

Mounting Screw
(Remove)

Flue Transition
(Do Not Remove)

Mounting Screw
(Remove)

Pressure
Switch

Pressure Switch
Tube Routing

Содержание TM8X*MP Series

Страница 1: ...Return 22 Blower Performance CFM Any Position without filter Left Side Return 23 These high efficiency compact units employ induced combustion reli able hot surface ignition and high heat transfer alu...

Страница 2: ...abinet support the ends of the furnace rather than lifting by the cabinet flanges at the return air openings bottom or sides or supply air opening 13 When lifting the furnace it is acceptable to use t...

Страница 3: ...the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NS...

Страница 4: ...xide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery...

Страница 5: ...access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use...

Страница 6: ...uld always be installed on the side desig nated as top side See Figures 4 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coi...

Страница 7: ...e unit BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applications normally pull return air through a base plat form or return air plenum Be sure the return platform structure or return air plenu...

Страница 8: ...15 2 cm minimum clearance between the front of the furnace and the support rods or straps All six suspension points must be level to ensure proper and quiet fur nace operation When suspending the fur...

Страница 9: ...stat Wiring FRONT 14 1 1 5 23 SUPPLY END C 24 38 20 5 B Gas Pipe Entry Thermostat Wiring 33 A 5 Electrical Entry Vent Connection Outlet Vent Connection Outlet 4 Diameter Outlet Vent Connection Table 3...

Страница 10: ...r side of the furnace using any of the gas pipe entry on both sides of the furnace Refer to Figure 12 All filters and mounting provision must be field supplied All installa tions must have a filter in...

Страница 11: ...0 87 0 87 0 81 1000 3 5 3 2 2 9 37 3 0 87 0 80 0 73 1050 3 5 2 9 2 7 39 1 0 87 0 73 0 67 1100 3 2 2 7 2 4 41 0 0 80 0 66 0 61 2500 LP 9 8 8 2 7 5 93 2 LP 2 44 2 03 1 86 PROPANE AND HIGH ALTITUDE CONVE...

Страница 12: ...to power auxiliary devices such as humidifiers air cleaners etc The transformer may provide power for an air conditioning unit contactor ACCESSORY CONNECTIONS The furnace control will allow power swi...

Страница 13: ...with Hi Efficiency Motor HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat...

Страница 14: ...t Numbers SAP Legacy 67297 031 01975 E B E ZD E R OD MODELS HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunc...

Страница 15: ...mney must extend at least 5 ft 1 5 m above the highest equipment draft hood or flue collar FAN ASSISTED COMBUSTION SYSTEM This appliance is equipped with an integral mechanical means to either draw pr...

Страница 16: ...free area Ventilated Combustion Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this i...

Страница 17: ...other appliances connected to the venting system are not in operation 1 Inspect the venting system for proper size and horizontal pitch Determine that there is no blockage restriction leakage corrosio...

Страница 18: ...non corrosive leak detection fluid or other leak detection methods Take appropriate steps to stop any leak If a leak persists replace the component CALCULATING THE FURNACE INPUT NATURAL GAS Verify na...

Страница 19: ...22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 23...

Страница 20: ...n and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the mani...

Страница 21: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as...

Страница 22: ...638 2540 2448 2339 2224 2111 1974 1831 Medium High 2234 2233 2147 2092 2042 1974 1907 1820 1705 1575 Medium Low 1722 1716 1690 1681 1603 1553 1489 1426 1335 1241 Low 1396 1375 1348 1325 1263 1200 1150...

Страница 23: ...ow 1126 1115 1095 1049 1027 996 957 929 840 742 080C22 High 2972 2863 2769 2671 2571 2465 2352 2227 2095 1950 Medium High 2173 2146 2103 2082 2036 1966 1904 1827 1738 1621 Medium Low 1670 1667 1647 16...

Страница 24: ...HI COOL speed when Y1 and Y2 are energized Heating Cycle When the thermostat switch is set on HEAT and the fan is set on AUTO and there is a call for heat a circuit is completed between terminals R a...

Страница 25: ...pressure switch hose or faulty pressure switch 4 RED FLASHES This indicates that the main limit switch has opened its normally closed contacts The control will operate the supply air blower and induce...

Страница 26: ...L Models Only MISCELLANEOUS ORIFICE BURNER Natural 45 SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req...

Страница 27: ...437642 UIM C 0210 Johnson Controls Unitary Products 27 SECTION X WIRING DIAGRAM FIGURE 25 Wiring Diagram...

Страница 28: ...hange without notice Published in U S A 437642 UIM C 0210 Copyright 2010 by Johnson Controls Inc All rights reserved Supersedes 437642 UIM B 0109 Johnson Controls Unitary Products 5005 York Drive Norm...

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