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Johnson Controls PREMIUM EFFICIENCY VPCS Series, Инструкция по установке, эксплуатации и обслуживанию

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Johnson Controls PREMIUM EFFICIENCY VPCS Series Скачать руководство пользователя страница 17

17

SECTION 1 - INSTALLATION

FORM 145.18-IOM2 

ISSUE DATE: 06/17/2020

1

LD18126

1. TWO FLEXIBLE HOSES WITH GASKETS (WASHERS)

1/2-INCH FLEXIBLE CONNECTOR HOSE (24 INCHES LONG)

HOSE KIT PART #:

VSCA-50NX

1/2-INCH NPSH THREADS

1/2-INCH MALE NPSH

1/2-INCH NPSH THREADS

1/2-INCH MALE NPSH BALL VALVE

NOTE

National Pipe Straight Hose (NPSH) connection 

LD18126

FIGURE 5 - 

STANDARD FACTORY SUPPLIED NPSH HOSE KITS AND RISERS

LD18127

NOTE

National Pipe Straight Hose (NPSH) connection 

1/2-INCH MALE NPSH

1/2-INCH NPSH THREADS

1/2-INCH FLEXIBLE CONNECTOR HOSE (24 INCHES LONG)

1/2-INCH WATER PIPE STUB-OUT

HOSE KIT PART #:

VSCA-50NXFLD

1/2-INCH NPSH THREADS

1/2-INCH SWEAT TO MALE NPSH BALL VALVE

LD18127

FIGURE 6 - 

 OPTIONAL FIELD SUPPLIED RISERS WITH FACTORY SUPPLIED NPSH HOSE KITS AND 

SHUT-OFF VALVES

Содержание PREMIUM EFFICIENCY VPCS Series

Страница 1: ...IUM EFFICIENCY VPCS SERIES VERTICAL STACKED WATER SOURCE HEAT PUMP CABINET MODEL VPB VPM VPS VPT09 36 AND CHASSIS MODEL VPCS09 36 INDOOR PACKAGED EQUIPMENT Installation Operation and Maintenance Super...

Страница 2: ...y with all applicable industry and governmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are used in this document to alert the reader to speci...

Страница 3: ...on the equipment ASSOCIATED LITERATURE MANUAL DESCRIPTION FORM NUMBER Vertical Stacked Heat Pump Start Up and Performance Checklist 145 18 CL1 Vertical Stacked Water Source Heat Pump Heating and Cool...

Страница 4: ...D K P V Z 80 inches with 8 inch Stand F 2 4 6 8 SUPPLY AIR CONFIGURATION 1H Single Horizontal Supply 2T Double Horizontal Supply Top 2H Double Horizontal Supply 3H Triple Horizontal Supply 3T Triple H...

Страница 5: ...M J 4 5 USGPM K 5 0 USGPM L 6 0 USGPM M 7 0 USGPM N 8 0 USGPM P 9 0 USGPM AIRSIDE OPTIONS A Standard Airside Coil C Dipped Electrofin Coating WATERSIDE OPTIONS C Standard Water Coil N Cupro Nickel Wat...

Страница 6: ...l 21 Supply Air SA Ductwork 25 Horizontal Supply Air 25 Top Discharge Supply Air 25 Top Mounted Fresh Air Intake 28 Top Mounted Fresh Air Intake with Motorized Damper 28 Removing the Actuator 28 Syste...

Страница 7: ...lied JIC Hose Kits and Risers 18 FIGURE 8 Optional Field Supplied Risers with Factory Supplied JIC Hose Kits and Shut Off Valves 18 FIGURE 9 Field Wiring Diagram 19 FIGURE 10 Remote Thermostat Wiring...

Страница 8: ...pply Face Velocity FPM 27 TABLE 7 Operating Limits 40 TABLE 8 EC Motor ECM Blower Performance 41 TABLE 9 Flash Codes 45 TABLE 10 Premium Series Pressure Drop 51 LIST OF FIGURES CONT D FIGURE 26 Tilt t...

Страница 9: ...ges may require that the NRTL or testing facility review and re approve the product by means of a field or site inspection and certification Modifications may invalidate product certifications or viol...

Страница 10: ...ify the model number on the unit nameplate with the ordering and shipping information to en sure the correct unit has been shipped Carefully inspect each unit before delivery to the installation site...

Страница 11: ...ER INSTALLATION Do NOT use the risers to lift or move the cabinets Refer to Figure 3 on page 14 which shows the correct location of the cabinet in relation to the floor sleeve and risers Risers are no...

Страница 12: ...ate drainage 6 When building construction codes or safety laws require securing the cabinets in order to prevent accidental tipping the field must order and install factory isolated anchor kits P N VB...

Страница 13: ...0 Compressor Type Rotary Scroll Refrigerant Charge oz 33 39 45 47 51 52 58 Air Coil Type Enhanced Copper Tubes Enhanced Aluminum Fins Face Area sq ft 1 83 1 83 2 72 2 72 3 14 3 38 3 38 Rows FPI 2 14...

Страница 14: ...PENING 8 50 A 2 36 CONDENSATE RISER OPENING VSHP Cabinet Drain Pan Do not penetrate this area with drills or screws 1 50 4 75 Top Supply Opening Optional 7 8 inch OD Control Entrance Front Supply Open...

Страница 15: ...y and Return Risers 36 inches 6 inches P Trap Allow for 2 inch Insertion into Swage End Supply and Return Riser Max 120 inches Condensate Riser Max 120 inches As Req d As Req d Reduce Up Riser Max 120...

Страница 16: ...are to be field sweat connected to risers see Figure 6 on page 17 and Figure 8 on page 18 HOSES Ensure the correct hose set is matched with the com patible unit size see Table 2 on page 16 Instal the...

Страница 17: ...TE National Pipe Straight Hose NPSH connection LD18126 Figure 5 STANDARD FACTORY SUPPLIED NPSH HOSE KITS AND RISERS LD18127 NOTE National Pipe Straight Hose NPSH connection 1 2 INCH MALE NPSH 1 2 INCH...

Страница 18: ...CONNECTION BALL VALVE LD19518 Figure 7 STANDARD FACTORY SUPPLIED JIC HOSE KITS AND RISERS LD19519 1 2 INCH OR 3 4 INCH JIC FLARE CONNECTION 1 2 INCH OR 3 4 INCH FLEXIBLE CONNECTOR HOSE 24 INCHES LONG...

Страница 19: ...ch power entrance knock out Connect to the line side of the factory installed termi nal block Unit terminals are not designed to accept other types of conductors Failure to use copper con ductors may...

Страница 20: ...ptional ADA Door Mounted Thermostat For units ordered with the Americans with Disabilities Act ADA thermostat option to meet ADA require ments the thermostat is located on the RA panel door at a heigh...

Страница 21: ...rain pan electrical box and discharge ple num after cutting out the supply returns openings To prevent electrical shorts and drain pan leaks DO NOT penetrate unit compo nents when driving screws near...

Страница 22: ...EL OPENING D ROUGH IN WIDTH E UNIT WIDTH F UNIT DEPTH G NO OA OPTION G OA OPTION NO DAMPER G OA OPTION WITH DAMPER 09 12 15 18 25 75 19 19 25 23 75 0 125 20 20 23 25 MIN 23 50 MAX 24 75 MIN 25 00 MAX...

Страница 23: ...D 52 50 Mounting Holes x 6 54 50 54 3 4 ROUGH IN WALL OPENING 50 25 Magnetic Catches x 2 1 2 Insulation 1 92 inches 0 28 inches B C Mounting Holes x 6 52 5 inches 56 75 inches D A 50 25 inches 54 5 i...

Страница 24: ...25 Thermostat mounting location Cut out for routing ADA thermostat harness LEFT HAND OPENING SHOWN 1 50 LD19320 NOTES 1 Powder coated in appliance white 2 Inside panel lined with 0 5 inch acoustical...

Страница 25: ...inch neoprene tape field supplied around the perimeter of the volume damper prior to inserting it into the supply opening See Figure 17 on page 25 for an example This assists in reducing noise transmi...

Страница 26: ...lled with Volume Damper Wall Stud Factory Supplied 1 inch Duct Flange Detail A Optional Framing Studs for Supply Opening 2 25 inch Minimum Unit Supply Duct Flange to 0 5 inch Drywall Face B C Vertical...

Страница 27: ...bined with any other discharge arrangement it is included in determining horizontal opening grille size 6 Openings marked Not Available result in face velocities outside the recommended 300 500 FPM ra...

Страница 28: ...ply plaster flange Top Mounted Fresh Air Intake with Motorized Damper This include the same features as the top mounted fresh air intake option with the addition of a motorized damp er assembly inside...

Страница 29: ...iser shut off valves are closed at each unit 2 Fill the water circulation system with clean wa ter from the make up water supply Ensure the air vents are open during initial filling Do not allow the s...

Страница 30: ...tem start up It is recommended that a professional wa ter treatment company perform ongoing maintenance of the water loop including chemical analysis and flushing if neces sary The water loop testing...

Страница 31: ...All Three Sides Front Supply Optional Optional 24V Molex Connection for Surface Mount Remote Mounted Thermostat Unit Switch Plate ADA Molex Connection Optional B CABINET DIMENSIONS INCHES MODEL A B C...

Страница 32: ...Entrance 7 8 inch Control Entrance Riser Opening All Three Sides 3 25 inches 4 inch Fresh Air Intake C Optional Top Supply 4 25 inches B A C A 61 875 inches 36 inches CABINET DIMENSIONS INCHES MODEL A...

Страница 33: ...either NPSH or JIC fittings Refer to Riser Loop on page 16 for more information For Units with NPSH and JIC Valve Connection and Hose Sets NPSH JIC flexible connection hoses do not re quire any pipe...

Страница 34: ...ssis with the opening of the cabinet Tilt the chassis sufficiently for the base of the chassis to clear the mounting rails on the cabinet drain pan see Figure 26 on page 34 4 Insert the chassis midway...

Страница 35: ...8 Without touching the flanges on either side en sure the chassis alignment in the cabinet is cen tered in the cabinet opening see Figure 30 on page 35 9 Complete the electrical connections to the ch...

Страница 36: ...ge control wiring correct per the unit wir ing diagram C PHYSICAL INSPECTION Removed the inner service panel and manually checked the blower wheel for free rotation Removed the chassis refrigeration a...

Страница 37: ..._______________________VOLTS B AIRSIDE NOTE CFM measurements should be within the param eters listed in the associated tables in the IOM HEATING COOLING Coil Inlet Dry Bulb F F Coil Outlet Dry Bulb F...

Страница 38: ...38 FORM 145 18 IOM2 ISSUE DATE 06 17 2020 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 39: ...rain riser and the drain pan stub INITIAL UNIT START UP During installation testing servicing and troubleshooting of this product it may be necessary to work with live electri cal components Failure t...

Страница 40: ...T 50 0 F 30 0 F 50 0 F 20 0 F MAXIMUM EWT 110 0 F 90 0 F NOTE Geothermal operation antifreeze mixture FAN SPEED ADJUSTMENT Multi speed EC motors ECMs are used in all units as standard ECMs have five s...

Страница 41: ...95 380 360 HIGH 5 590 570 550 535 525 510 490 470 450 430 405 380 350 15 OPTIONAL FAN ONLY N A 1 520 580 415 405 395 350 320 275 245 LOW LOW 2 480 460 440 415 390 370 350 HIGH 3 570 545 520 505 490 47...

Страница 42: ...r source heat pump operation The control system interfaces with a conventional type thermostat The unit is complete with a self contained low voltage control circuit The unit incorporates a lockout ci...

Страница 43: ...or AUTO The lockout circuit can also be reset by opening and closing the unit mounted disconnect switch If the unit must be reset more than twice on consecutive operating cycles check the unit for a d...

Страница 44: ...s at 37 0 F and resets at 49 0 F 2 A high pressure limit switch to protect against ex cessive discharge pressures opens at 625 psig 25 psig 3 A low pressure limit switch to protect against loss of ref...

Страница 45: ...d on the microprocessor control LED Last Error When this button is pressed and released one time within 5 seconds it flashes the last five fault codes on the board s LED The most recent alarm is shown...

Страница 46: ...46 FORM 145 18 IOM2 ISSUE DATE 06 17 2020 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 47: ...ew odors 4 Annually check the fan motor and blower assem bly All units employ permanently lubricated fan motors DO NOT OIL FAN MOTORS Vacuum any accumulation of dirt from the motor ventila tion slots...

Страница 48: ...48 FORM 145 18 IOM2 ISSUE DATE 06 17 2020 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 49: ...49 Appendix FORM 145 18 IOM2 ISSUE DATE 06 17 2020 A VPB SERIES WIRING DIAGRAMS APPENDIX Figure 31 EC MOTOR ECM 2 SPEED FAN WIRING DIAGRAM LD27623...

Страница 50: ...50 FORM 145 18 IOM2 ISSUE DATE 06 17 2020 Appendix Figure 32 EC MOTOR ECM 3 SPEED FAN WIRING DIAGRAM LD28382...

Страница 51: ...0 1 6 1 2 0 7 2 8 4 4 4 0 3 6 3 1 2 7 3 8 6 8 6 4 6 0 5 6 5 1 VPCS15 2 5 3 4 3 1 2 8 2 4 2 1 3 8 6 9 6 3 5 6 5 0 4 3 5 11 1 10 1 9 0 8 0 6 9 VPCS18 3 4 4 6 4 2 3 9 3 5 3 1 5 13 2 12 1 11 0 9 9 8 8 6...

Страница 52: ...IT HAVE AN INTERNAL PUMP YES NO ____ SUPPLY AIRFLOW MEASUREMENT CFM _________ Please attach a sketch of the duct s run with this form when returned to the Applied Ducted Systems PTS team JOB _________...

Страница 53: ...e Coaxial Coil Reversing Valve Internal Pump Voltage L1 L2 Internal Pump Amp Draw L1 L2 If installed Fan Amp Draw L1 L2 May only need L1 and L2 lines L3 Fan Voltage L1 L2 L3 Fan Motor Speed F Liquid L...

Страница 54: ...ompressor is not covered by this warranty LABOR AND COST NOT COVERED This Limited Warranty provides only replacement parts or credits and does not provide for or cover any labor shipping handling or o...

Страница 55: ...at least 700 psig high side and 180 psig low side with a 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC refrigerants Systems m...

Страница 56: ...2020 Johnson Controls 100 JCI Way York Pennsylvania USA 17406 8469 www johnsoncontrols com Subject to change without notice Form 145 18 IOM2 620 Supersedes 145 18 IOM2 719 All rights reserved...

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